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Nikbin Kamran - One of the best experts on this subject based on the ideXlab platform.
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedA high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:A high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:There is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedThere is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
Pepin Aurelien - One of the best experts on this subject based on the ideXlab platform.
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedA high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:A high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:There is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedThere is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
L J Sluys - One of the best experts on this subject based on the ideXlab platform.
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mechanical behaviour of lined pipe during bending numerical and experimental results compared
ASME 2011 30th International Conference on Ocean Offshore and Arctic Engineering, 2011Co-Authors: A Hilberink, A M Gresnigt, L J SluysAbstract:A promising possibility to reduce costs in pipelines that require corrosion resistant Alloys (CRA) is the use of lined pipe, consisting of a carbon steel load-bearing outer pipe that provides the structural capacity and a Corrosion-Resistant Alloy (CRA) liner, protecting the carbon steel outer pipe from the transported corrosive product. The objective of the current research is to identify all variables that have an influence on the mechanical behaviour of lined pipe during bending. The parameters that determine the resistance to pipe ovalisation and liner wrinkling have to be quantified, enabling safe and economic design of lined pipe for installation. In this paper, the influence of friction and mechanical bond on the behaviour of lined pipe during bending is investigated in three dimensional computational models. The numerical results are compared with the results of pure bending tests.Copyright © 2011 by ASME
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liner wrinkling of lined pipe under compression a numerical and experimental investigation
29th International Conference on Ocean Offshore and Arctic Engineering: Volume 5 Parts A and B, 2010Co-Authors: A Hilberink, A M Gresnigt, L J SluysAbstract:A promising possibility to reduce costs in pipelines that require corrosion resistant Alloys (CRA) is the use of lined pipe, consisting of a carbon steel load-bearing outer pipe that provides the structural capacity and a Corrosion-Resistant Alloy (CRA) liner, protecting the carbon steel outer pipe from the transported corrosive product. The objective of the current research is to identify all variables that have an influence on the mechanical behaviour of lined pipe during bending and to determine their influence on this behaviour. The parameters that determine the resistance to pipe ovalisation and liner wrinkling are to be quantified, enabling safe and economic design of lined pipe for installation. This paper describes the approach and results obtained so far during the current research.Copyright © 2010 by ASME
O’dowd Noel - One of the best experts on this subject based on the ideXlab platform.
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedA high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:A high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:There is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedThere is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
Tkaczyk Tomasz - One of the best experts on this subject based on the ideXlab platform.
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedA high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Prediction of liner wrinkling during high strain bending of mechanically lined pipe
2019Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, Martinez Michael, O’dowd Noel, Nikbin KamranAbstract:A high demand for transport of corrosive fluids subsea has generated interest in solid corrosion resistant Alloy (CRA) and bi-metal pipes. Bi-metal pipes, including hot-roll bonded (HRB) clad and mechanically lined pipes (MLP), are made of a carbon steel (CS) pipe lined with a CRA layer. Mechanically lined pipes, where the CRA liner is held inside the host pipe by means of an interference fit, offer shorter lead times and are considerably more economical than equivalent solid CRA and HRB clad pipes with a metallurgical bond between CS and CRA layers.Reel-lay is a cost-effective method for installing subsea pipelines up to 18” (457.2 mm) in diameter. However, plastic straining associated with reeling may trigger wrinkling of the CRA liner. Two approaches for safe installation of reeled MLPs have therefore been proposed: pressurised and non-pressurised reeling.This paper focuses on reel-lay installation at atmospheric pressure. Nevertheless, the numerical analysis framework presented is also applicable to MLPs installed at elevated pressure in a scenario where they are subjected to bending after being depressurised. Small-scale mechanical tests were carried out to assess the effect of manufacturing and cyclic plastic bending on the tensile behaviour of the CRA liner. After full-scale bending trials had been undertaken, they were simulated numerically to demonstrate the suitability of the proposed numerical approach for predicting liner separation from the host pipe and subsequent wrinkling during high strain bending. To improve ovality prediction,which governs liner separation and wrinkling, the authors developed an advanced metal plasticity mode
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:There is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
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Low cycle fatigue of subsea mechanically lined pipeline with liner imperfections
2017Co-Authors: Pepin Aurelien, Tkaczyk Tomasz, O’dowd Noel, Nikbin KamranAbstract:peer-reviewedThere is an ever-increasing demand for subsea transport of corrosive constituents which requires the use of corrosion resistant pipelines. This has generated interest in mechanically lined pipe (MLP) which consists of carbon steel pipe lined with a thin layer of corrosion resistant Alloy (CRA), typically stainless steel. The CRA liner is adhered to the backing pipe by means of an interference fit. MLPs have been traditionally installed subsea using low strain methods such as towing, S-lay or J-lay. More recently, the efficient reel-lay method, typically used for pipelines up to 18” (457.2 mm) in diameter, has also been considered. To prevent damage to the MLP during high strain bending (i.e. wrinkling of CRA the liner) and thus allow reel-lay installation, TechnipFMC has qualified reeling of MLPs at ambient and elevated pressures. The ambient reeling approach, where the liner thickness is increased to prevent wrinkling during reeling, is appropriate for smaller diameter MLPs. For larger pipelines, it is generallymore cost-effective to pressurise the MLP during reeling Concerns have been expressed that liner imperfections such as small dents or wrinkles, introduced during manufacturing, installation or service, may compromise the integrity of the MLP subjected to high in-service cyclic loading. Therefore, this study was undertaken to examine the criticality of such flaws and determine the low cycle fatigue endurance of reeled MLPs with imperfections. First, a numerical study was undertaken to estimate in-service stress=strain ranges in the MLPs with liner flaws. Subsequently, small scale tests were carried out to quantify the fatigue performance of such MLPs. The obtained results confirmed that there is a negligible risk of failure of MLP flowlines due to crack initiation at liner imperfections and subsequent breach of the CRA layer, even for pipelines subjected to very severe inservice cyclic loading
