Drilling Method

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The Experts below are selected from a list of 309 Experts worldwide ranked by ideXlab platform

Patrik Šarga - One of the best experts on this subject based on the ideXlab platform.

František Trebuňa - One of the best experts on this subject based on the ideXlab platform.

Berthold Scholtes - One of the best experts on this subject based on the ideXlab platform.

  • Residual Stress Analysis on Thin Metal Sheets Using the Incremental Hole Drilling Method – Fundamentals and Validation
    Experimental Techniques, 2019
    Co-Authors: Arnaud Magnier, Wolfgang Zinn, Thomas Niendorf, Berthold Scholtes
    Abstract:

    The aim of the present work is to broaden the scope of application of the hole Drilling Method and to enable reliable residual stress measurements on thin metal sheets. In this context the focus is on characterization of residual stresses on brazed sheet metal constructions. In this specific case coarse grains and low sheet thickness are strong restrictions for standard residual stress measurement Methods. However, in the current work it is shown that it is possible to extend the scope of application of the incremental hole Drilling Method to thin components. For this purpose, calibration coefficient matrices for sheets having thicknesses of 0.7 mm, 1 mm and 1.6 mm have been calculated using finite element analysis. Furthermore, by measuring residual stresses of bent metal sheets, the determined coefficients and measurement procedure feasibility have been validated. Finally, the application of the incremental hole Drilling Method on an austenitic-ferritic brazed sheet metal construction is demonstrated.

  • On the reliability of residual stress measurements in polycarbonate samples by the hole Drilling Method
    Polymer Testing, 2018
    Co-Authors: A. Magnier, Berthold Scholtes, Thomas Niendorf
    Abstract:

    Abstract The present study introduces a procedure to analyze residual stresses in polymer materials using the hole Drilling Method. This Method is widely applied in metallic materials, however its application in polymer materials is not straightforward. In previous work [1, 2], the experimental set-up was improved to gain reproducible results, however, in-depth analysis of the reliability of measurements was not conducted. In order to gain appropriate information, a known loading stress was introduced in bending samples made of polycarbonate. By measuring the total stresses in the samples and comparing them with theoretical expectations, it is shown that the hole Drilling Method delivers reliable results and has a high potential for residual stress analysis in a variety of polymer materials. Based on this approach, it is shown that the resistance to environmental stress cracking of polycarbonate can be significantly improved by introducing compressive residual stress states.

  • Some Aspects of the Application of the Hole Drilling Method on Plastic Materials
    Residual Stress Thermomechanics & Infrared Imaging Hybrid Techniques and Inverse Problems Volume 9, 2016
    Co-Authors: A. Magnier, Andreas Nau, Berthold Scholtes
    Abstract:

    Residual stresses are always present in nearly every component as a consequence of the manufacturing process. If the material exhibits a crystalline structure, diffraction Methods are undoubtedly a Method of choice for residual stress analysis. However such a Method is not always applicable on plastics. As they undergo complex manufacturing processes, they also have to be evaluated in terms of introduced residual stresses. Here, mechanical Methods like the incremental hole Drilling Method might be more suitable. However, for a reliable residual stress analysis in plastic materials, the hole Drilling Method usually applied for isotropic metallic materials has to be adapted. A critical point comes from the required strain gauge rosette technique. It involves a stiffening effect due to its assembly and its bonding. Further issues are the stressless introduction of a geometrically defined hole, temperature effects and the viscoelastic behavior of plastic materials. Those critical points were investigated numerically and experimentally on different types of plastic materials in order to improve the hole Drilling Method and to provide an opportunity to estimate more precisely residual stresses.

  • Residual Stress Analysis Using the Hole-Drilling Method and Geometry-Specific Calibration Functions
    Materials Science Forum, 2011
    Co-Authors: Enrique Garcia Sobolevski, Andreas Nau, Berthold Scholtes
    Abstract:

    Due to the fact that no analytical solution exists to determine residual stresses in components with geometrical deviations from an ideal plate with the well known semi-destructive incremental hole-Drilling Method, calibration functions are required. Currently, such available functions, generated in an experimental or numerical manner are strictly speaking only valid for the reference case of a wide and thick plate and are only applicable if the surrounding field of the geometry at the measurement point is similar to the ideal one. Consequently, accuracy and reliability of assessing residual stresses by means of the incremental hole-Drilling Method can be improved if geometry specific calibration functions adapted to real geometries are used. This work deals with the determination of specific calibration functions by means of numerical simulations according to the MPA II standard (differential Method) for three different components, violating the geometric restrictions of the reference.

Edoardo Bemporad - One of the best experts on this subject based on the ideXlab platform.

  • measurement of residual stress in thermal spray coatings by the incremental hole Drilling Method
    Surface & Coatings Technology, 2006
    Co-Authors: Y Y Santana, J G La Barberasosa, M H Staia, J Lesage, E S Puchicabrera, Didier Chicot, Edoardo Bemporad
    Abstract:

    Abstract The experimental measurement of residual stresses originating within thick coatings deposited by thermal spray processes onto solid substrates plays a fundamental role in the preliminary stages of coating design and process parameters optimization. The main objective of the present investigation was to determine the residual stresses by means of the incremental hole Drilling Method in order to perform the measurement of the stress field through the thickness of two different HVOF Nickel-based coatings. The holes through the coatings were carried out by means of a high velocity Drilling machine (Restan). A finite element calculation procedure was used to identify the calibration coefficients necessary to evaluate the stress field. The Integral Method was used for the analysis of non-uniform through-thickness stresses. The results for both coatings indicate that the nature of the residual stresses is tensile and their values are between 150–300 MPa.

Thomas Niendorf - One of the best experts on this subject based on the ideXlab platform.

  • Residual Stress Analysis on Thin Metal Sheets Using the Incremental Hole Drilling Method – Fundamentals and Validation
    Experimental Techniques, 2019
    Co-Authors: Arnaud Magnier, Wolfgang Zinn, Thomas Niendorf, Berthold Scholtes
    Abstract:

    The aim of the present work is to broaden the scope of application of the hole Drilling Method and to enable reliable residual stress measurements on thin metal sheets. In this context the focus is on characterization of residual stresses on brazed sheet metal constructions. In this specific case coarse grains and low sheet thickness are strong restrictions for standard residual stress measurement Methods. However, in the current work it is shown that it is possible to extend the scope of application of the incremental hole Drilling Method to thin components. For this purpose, calibration coefficient matrices for sheets having thicknesses of 0.7 mm, 1 mm and 1.6 mm have been calculated using finite element analysis. Furthermore, by measuring residual stresses of bent metal sheets, the determined coefficients and measurement procedure feasibility have been validated. Finally, the application of the incremental hole Drilling Method on an austenitic-ferritic brazed sheet metal construction is demonstrated.

  • On the reliability of residual stress measurements in polycarbonate samples by the hole Drilling Method
    Polymer Testing, 2018
    Co-Authors: A. Magnier, Berthold Scholtes, Thomas Niendorf
    Abstract:

    Abstract The present study introduces a procedure to analyze residual stresses in polymer materials using the hole Drilling Method. This Method is widely applied in metallic materials, however its application in polymer materials is not straightforward. In previous work [1, 2], the experimental set-up was improved to gain reproducible results, however, in-depth analysis of the reliability of measurements was not conducted. In order to gain appropriate information, a known loading stress was introduced in bending samples made of polycarbonate. By measuring the total stresses in the samples and comparing them with theoretical expectations, it is shown that the hole Drilling Method delivers reliable results and has a high potential for residual stress analysis in a variety of polymer materials. Based on this approach, it is shown that the resistance to environmental stress cracking of polycarbonate can be significantly improved by introducing compressive residual stress states.