Fail-Safe Design

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Kenji Hirakawa - One of the best experts on this subject based on the ideXlab platform.

  • Review of the fatigue damage tolerance of high-speed railway axles in Japan
    Engineering Fracture Mechanics, 2011
    Co-Authors: Taizo Makino, Takanori Kato, Kenji Hirakawa
    Abstract:

    Abstract Railway axles are one of the most important components in railway systems since a Fail-Safe Design is not available. In the present paper, the fatigue tolerance of the high-speed railway axle in Japan is reviewed. To maintain the safety, the fatigue strength of the axle has been extensively studied. Theses case histories and consequent improvements in manufacturing process are presented. The crack propagation behavior of the induction hardened axle is studied based on the fracture mechanics. Concerning the powered railway axles, the fatigue Design method in Japan is compared with that in Europe and the effect of the train velocity on the allowable load is discussed.

  • The analysis and prevention of failure in railway axles
    International Journal of Fatigue, 1998
    Co-Authors: Kenji Hirakawa, K. Toyama, Masanobu Kubota
    Abstract:

    Abstract Axles are one of the most important components in railway vehicle with regard to safety, since a Fail-Safe Design is not available. To maintain the safety record of high speed railway systems, the fatigue strength of the axles has been extensively studied. The objective of the present paper is to review and analyse the causes of failure in railway axles, and to show how the results have been applied to improve axle manufacture and in-service inspection. The problems of fretting fatigue crack initiation at press-fitted axle parts is emphasized, however, these problems have not been completely solved even though up-to-date fatigue Design methods are employed. The safety of the railway has been ensured by maintenance such as the regular inspection for fatigue cracks at critical parts.

Mark E. Walter - One of the best experts on this subject based on the ideXlab platform.

  • A parametric study of damage initiation and propagation in EB-PVD thermal barrier coatings
    Mechanics of Materials, 2020
    Co-Authors: Himanshu Bhatnagar, Somnath Ghosh, Mark E. Walter
    Abstract:

    In this paper, finite element models are used to investigate catastrophic failure of thermal barrier coatings (TBCs) due to delaminations along susceptible interface between thermally grown oxide (TGO) and the ceramic top coat. The top coat crack initiation and propagation is investigated using a thermo-elastic finite element model with bond coat creep. Cracks are assumed to initiate when the maximum principal stress exceeds rupture stress of the top coat. A sensitivity analysis estimates the contribution of geometric and material parameters. Subsequently, crack propagation simulations using a hysteretic cohesive zone model are performed for parametric combinations which initiate top coat cracks. A parametric relationship is established for assessing crack initiation in terms of geometric and material parameters of the TBC that helps identify the Fail-Safe Design space for TBC. The finite element predictions are also compared to the experimental observations of failure.

  • Parametric studies of failure mechanisms in elastic EB-PVD thermal barrier coatings using FEM
    International Journal of Solids and Structures, 2006
    Co-Authors: Himanshu Bhatnagar, Somnath Ghosh, Mark E. Walter
    Abstract:

    Abstract Catastrophic failure of thermal barrier coatings (TBCs), usually occurs due to large scale buckling and spallation, primarily originating at the bond coat and TGO interface. Spallation in TBCs is preceded by a competition between buckling and interface delamination that is stimulated by the waviness of the interface. In the presence of thermal loading, the waviness is responsible for growth of interfacial delamination. In this paper, a finite element model of the two and three layer TBC’s is developed in the commercial code ANSYS to investigate the buckle and interface delamination mechanisms and develop a simplified parametric understanding of these mechanisms. The models for simulation are validated with analytical and experimental results. Parametric relations, in terms of geometric and material parameters representing constituents of the TBC, are developed in this paper for critical stresses and energies causing buckling and debonding initiated instabilities. Through these relations, critical parameters that control failure mechanics are identified for a Fail-Safe Design space.

Xu Binshi - One of the best experts on this subject based on the ideXlab platform.

Himanshu Bhatnagar - One of the best experts on this subject based on the ideXlab platform.

  • A parametric study of damage initiation and propagation in EB-PVD thermal barrier coatings
    Mechanics of Materials, 2020
    Co-Authors: Himanshu Bhatnagar, Somnath Ghosh, Mark E. Walter
    Abstract:

    In this paper, finite element models are used to investigate catastrophic failure of thermal barrier coatings (TBCs) due to delaminations along susceptible interface between thermally grown oxide (TGO) and the ceramic top coat. The top coat crack initiation and propagation is investigated using a thermo-elastic finite element model with bond coat creep. Cracks are assumed to initiate when the maximum principal stress exceeds rupture stress of the top coat. A sensitivity analysis estimates the contribution of geometric and material parameters. Subsequently, crack propagation simulations using a hysteretic cohesive zone model are performed for parametric combinations which initiate top coat cracks. A parametric relationship is established for assessing crack initiation in terms of geometric and material parameters of the TBC that helps identify the Fail-Safe Design space for TBC. The finite element predictions are also compared to the experimental observations of failure.

  • Parametric studies of failure mechanisms in elastic EB-PVD thermal barrier coatings using FEM
    International Journal of Solids and Structures, 2006
    Co-Authors: Himanshu Bhatnagar, Somnath Ghosh, Mark E. Walter
    Abstract:

    Abstract Catastrophic failure of thermal barrier coatings (TBCs), usually occurs due to large scale buckling and spallation, primarily originating at the bond coat and TGO interface. Spallation in TBCs is preceded by a competition between buckling and interface delamination that is stimulated by the waviness of the interface. In the presence of thermal loading, the waviness is responsible for growth of interfacial delamination. In this paper, a finite element model of the two and three layer TBC’s is developed in the commercial code ANSYS to investigate the buckle and interface delamination mechanisms and develop a simplified parametric understanding of these mechanisms. The models for simulation are validated with analytical and experimental results. Parametric relations, in terms of geometric and material parameters representing constituents of the TBC, are developed in this paper for critical stresses and energies causing buckling and debonding initiated instabilities. Through these relations, critical parameters that control failure mechanics are identified for a Fail-Safe Design space.

Masanobu Kubota - One of the best experts on this subject based on the ideXlab platform.

  • The analysis and prevention of failure in railway axles
    International Journal of Fatigue, 1998
    Co-Authors: Kenji Hirakawa, K. Toyama, Masanobu Kubota
    Abstract:

    Abstract Axles are one of the most important components in railway vehicle with regard to safety, since a Fail-Safe Design is not available. To maintain the safety record of high speed railway systems, the fatigue strength of the axles has been extensively studied. The objective of the present paper is to review and analyse the causes of failure in railway axles, and to show how the results have been applied to improve axle manufacture and in-service inspection. The problems of fretting fatigue crack initiation at press-fitted axle parts is emphasized, however, these problems have not been completely solved even though up-to-date fatigue Design methods are employed. The safety of the railway has been ensured by maintenance such as the regular inspection for fatigue cracks at critical parts.