Impact Crusher

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Jun Ming Zhang - One of the best experts on this subject based on the ideXlab platform.

Fang Zhao - One of the best experts on this subject based on the ideXlab platform.

  • Study and Implementation on Computer Aided Innovation System based on TRIZ
    2016
    Co-Authors: Changqing Gao A, Fang Zhao, Bo Yang, Wei Guo D
    Abstract:

    Abstract. The aim of Computer Aided Innovation (CAI) is to support the engineer’s problem solving process with current design method and knowledge base. TRIZ is developed based on the patents analysis within the cross domain in the world and it is used in innovation design widely. Conflict Matrix, Effect, Standard Solution and Separate Principle are the key TRIZ tools used to resolve the inventive problems. And they can also be used for knowledge representation in the design system. As a Computer Aided Innovation System, Innovation Engine is developed and instructed. The effect of TRIZ methodology and CAI system can be proved with the case analysis of the cavity shape design of the rotor channel in the vertical shaft Impact Crusher. With limited power of electrical motor, there is a technical conflict in a vertical shaft Impact Crusher when requirement of improving break ratio of the stone materials. With the recommended principle (Curvature), the conception of a channel with a curvilinear shape can be gotten

  • Research of the Ejection Angle of Guiding Device in Vertical Shaft Impact Crusher Rotor
    Applied Mechanics and Materials, 2014
    Co-Authors: Fang Zhao, Yuan Bo Cai, Na Zhao, Xian Xin Chen
    Abstract:

    In this paper, a new rotor with two Impact in the vertical shaft Impact Crusher is analyzed, an effect of the angle at the guide device thrown materials on the velocity that material reach the Impact plate and rebound to a anvil in the crushing chamber are discussed. three mass ejection Angle are simulated by discrete element software EDEM, and the result shows that effect of two Impact of new rotor on acceleration material is best when ejection angle is 25 °.

  • Analysis of Particle Motion in Vertical Shaft Impact Crusher Rotor
    Advanced Materials Research, 2011
    Co-Authors: De Rong Duan, Song Wang, Fang Zhao
    Abstract:

    The rotor of vertical shaft Impact Crusher was modeled by SolidWorks and imported into EDEM for dynamic simulation. The average speed, maximum speed, average force, maximum force with time were analyzed in rotor, so the true law of particles motion in rotor would be revealed, indicated that the speed of particle field in rotor increased with the rotor radius at the time of rotor work steady, about 80% of the particles were accelerated to the maximum speed, and the change of speed affected significantly the particle interactions.

  • Research on the Load Distribution of Throwing Ends in Vertical Shaft Impact Crusher
    Advanced Materials Research, 2010
    Co-Authors: Fang Zhao, Jun Ming Zhang, Wei Wang, De Rong Duan
    Abstract:

    With ADAMS dynamics software to simulate the stone movement in the vertical shaft Impact Crusher rotor, the law of an Impact frequency and load on the throwing ends with the variation of feed size and rotor speed is studied, the reasons that the middle throwing end is most vulnerable to wear failure and the rotor speed is not as high as possible are explained.

  • Dynamic Analysis of Tip Set Extra Hard Load of Vertical Shaft Impact Crusher
    2009 International Conference on Measuring Technology and Mechatronics Automation, 2009
    Co-Authors: Jun Ming Zhang, Fang Zhao, Wei Wang, Xiang-bo Ze, Dong-ning Su
    Abstract:

    Rotor is the major work components of vertical shaft Impact Crusher and tip set extra hard is the most wearing part of it. Based on the analysis of the structure and the working principles of the vertical shaft Impact Crusher, we set up the three-dimensional model of the rotor in Solid Works. Through the importation of the 3-D model into ADAMS for the dynamic simulation, we simulate the throwing process of the materials when the Crusher is in operation, then gain the variation of the biggest and average Impact force suffered by the tip set extra hard of rotor at different spindle speed. Simulation analysis shows that the speed of the rotor is an important factor that Impacts the crushing quality and efficiency of the vertical shaft Impact Crusher, but the crushing effect is not always rising with the speed increasing and high speed would aggravate the wear and tear of tip set extra hard .The speed range of the rotor is from 1400 to 1500 rpm or from 1600 to 1750 rpm, between which the tip set extra hard suffers balanced force and can operate stably. In addition, in order to fully take into account the Crusher broken quality, efficiency and service life, reducing the value and frequency of the greatest Impact is of vital important, for one thing, the rotor structure and the optimization of the relevant parameters need to be taken into consideration, for another thing, the Impact of the of uniformity of the feed particle size should also be analyzed.

Carina Ulsen - One of the best experts on this subject based on the ideXlab platform.

  • Concrete aggregates properties crushed by jaw and Impact secondary crushing
    Elsevier, 2019
    Co-Authors: Carina Ulsen, Ester Tseng, Mirko Landmann, Renato Contessotto, José Tadeu Balbo, Sergio Cirelli Angulo, Henrique Kahn
    Abstract:

    This paper compares the use of jaw and Impact secondary crushing for producing coarse recycled aggregates from concrete wastes, obtained from road pavement and demolished building materials. The crushing mechanism interferes directly with recycled aggregate properties at different levels: particle size distribution, aggregate shape, generation of micro-fractures, as well as regarding the detachment of porous hardened cement paste from particle surface in order to recover pure, non-porous natural aggregates. However, Crusher selection in the recycling industry is mostly carried out by acquisition and maintenance costs, industry and manufacturer traditional habits, low cost associated with second hand equipment. It also does not consider essential parameters such as the final properties of the desired end-product. Representative samples from two recycling plants were collected after primary Impact Crusher and secondary crushing were performed in a controlled laboratory condition through jaw and Impact Crushers. The aggregates attained were characterized, demonstrating similar density, porosity, particle size distribution and content of attached cement paste. Minor observed differences do not justify the common belief in the industry that Impact Crushers provide an improvement in the quality of recycled aggregates due to the higher detachment of cement paste from aggregates. Keywords: Recycled concrete aggregate, Liberation comminution, Recycled aggregate properties, Impact Crusher, Jaw crushe

  • Concrete aggregates properties crushed by jaw and Impact secondary crushing
    Journal of materials research and technology, 2018
    Co-Authors: Carina Ulsen, Ester Tseng, Mirko Landmann, Renato Contessotto, José Tadeu Balbo, Sergio Cirelli Angulo, Henrique Kahn
    Abstract:

    Abstract This paper compares the use of jaw and Impact secondary crushing for producing coarse recycled aggregates from concrete wastes, obtained from road pavement and demolished building materials. The crushing mechanism interferes directly with recycled aggregate properties at different levels: particle size distribution, aggregate shape, generation of micro-fractures, as well as regarding the detachment of porous hardened cement paste from particle surface in order to recover pure, non-porous natural aggregates. However, Crusher selection in the recycling industry is mostly carried out by acquisition and maintenance costs, industry and manufacturer traditional habits, low cost associated with second hand equipment. It also does not consider essential parameters such as the final properties of the desired end-product. Representative samples from two recycling plants were collected after primary Impact Crusher and secondary crushing were performed in a controlled laboratory condition through jaw and Impact Crushers. The aggregates attained were characterized, demonstrating similar density, porosity, particle size distribution and content of attached cement paste. Minor observed differences do not justify the common belief in the industry that Impact Crushers provide an improvement in the quality of recycled aggregates due to the higher detachment of cement paste from aggregates.

  • production of recycled sand from construction and demolition waste
    Construction and Building Materials, 2013
    Co-Authors: Carina Ulsen, Henrique Kahn, G Hawlitschek, Eldon Azevedo Masini, Sergio Cirelli Angulo, Vanderley Moacyr John
    Abstract:

    Existing construction waste recycling technologies and standards have long been applied in construction and demolition waste recycling. However, they have been essentially focused on the production and use of coarse recycled aggregates. This paper presents a technology that permits the production of high quality recycled sand. The selective removal with a vertical Impact Crusher of the cement paste attached to recycled aggregates and the potential improvements in the quality of the recycled sand that is produced were investigated. The results showed that the proposed method permitted the production of low-porosity sand from construction and demolition waste and may contributes to changing the construction recycling model.

Vanderley Moacyr John - One of the best experts on this subject based on the ideXlab platform.

  • production of recycled sand from construction and demolition waste
    Construction and Building Materials, 2013
    Co-Authors: Carina Ulsen, Henrique Kahn, G Hawlitschek, Eldon Azevedo Masini, Sergio Cirelli Angulo, Vanderley Moacyr John
    Abstract:

    Existing construction waste recycling technologies and standards have long been applied in construction and demolition waste recycling. However, they have been essentially focused on the production and use of coarse recycled aggregates. This paper presents a technology that permits the production of high quality recycled sand. The selective removal with a vertical Impact Crusher of the cement paste attached to recycled aggregates and the potential improvements in the quality of the recycled sand that is produced were investigated. The results showed that the proposed method permitted the production of low-porosity sand from construction and demolition waste and may contributes to changing the construction recycling model.

Henrique Kahn - One of the best experts on this subject based on the ideXlab platform.

  • Concrete aggregates properties crushed by jaw and Impact secondary crushing
    Elsevier, 2019
    Co-Authors: Carina Ulsen, Ester Tseng, Mirko Landmann, Renato Contessotto, José Tadeu Balbo, Sergio Cirelli Angulo, Henrique Kahn
    Abstract:

    This paper compares the use of jaw and Impact secondary crushing for producing coarse recycled aggregates from concrete wastes, obtained from road pavement and demolished building materials. The crushing mechanism interferes directly with recycled aggregate properties at different levels: particle size distribution, aggregate shape, generation of micro-fractures, as well as regarding the detachment of porous hardened cement paste from particle surface in order to recover pure, non-porous natural aggregates. However, Crusher selection in the recycling industry is mostly carried out by acquisition and maintenance costs, industry and manufacturer traditional habits, low cost associated with second hand equipment. It also does not consider essential parameters such as the final properties of the desired end-product. Representative samples from two recycling plants were collected after primary Impact Crusher and secondary crushing were performed in a controlled laboratory condition through jaw and Impact Crushers. The aggregates attained were characterized, demonstrating similar density, porosity, particle size distribution and content of attached cement paste. Minor observed differences do not justify the common belief in the industry that Impact Crushers provide an improvement in the quality of recycled aggregates due to the higher detachment of cement paste from aggregates. Keywords: Recycled concrete aggregate, Liberation comminution, Recycled aggregate properties, Impact Crusher, Jaw crushe

  • Concrete aggregates properties crushed by jaw and Impact secondary crushing
    Journal of materials research and technology, 2018
    Co-Authors: Carina Ulsen, Ester Tseng, Mirko Landmann, Renato Contessotto, José Tadeu Balbo, Sergio Cirelli Angulo, Henrique Kahn
    Abstract:

    Abstract This paper compares the use of jaw and Impact secondary crushing for producing coarse recycled aggregates from concrete wastes, obtained from road pavement and demolished building materials. The crushing mechanism interferes directly with recycled aggregate properties at different levels: particle size distribution, aggregate shape, generation of micro-fractures, as well as regarding the detachment of porous hardened cement paste from particle surface in order to recover pure, non-porous natural aggregates. However, Crusher selection in the recycling industry is mostly carried out by acquisition and maintenance costs, industry and manufacturer traditional habits, low cost associated with second hand equipment. It also does not consider essential parameters such as the final properties of the desired end-product. Representative samples from two recycling plants were collected after primary Impact Crusher and secondary crushing were performed in a controlled laboratory condition through jaw and Impact Crushers. The aggregates attained were characterized, demonstrating similar density, porosity, particle size distribution and content of attached cement paste. Minor observed differences do not justify the common belief in the industry that Impact Crushers provide an improvement in the quality of recycled aggregates due to the higher detachment of cement paste from aggregates.

  • production of recycled sand from construction and demolition waste
    Construction and Building Materials, 2013
    Co-Authors: Carina Ulsen, Henrique Kahn, G Hawlitschek, Eldon Azevedo Masini, Sergio Cirelli Angulo, Vanderley Moacyr John
    Abstract:

    Existing construction waste recycling technologies and standards have long been applied in construction and demolition waste recycling. However, they have been essentially focused on the production and use of coarse recycled aggregates. This paper presents a technology that permits the production of high quality recycled sand. The selective removal with a vertical Impact Crusher of the cement paste attached to recycled aggregates and the potential improvements in the quality of the recycled sand that is produced were investigated. The results showed that the proposed method permitted the production of low-porosity sand from construction and demolition waste and may contributes to changing the construction recycling model.