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Muthukannan Duraiselvam - One of the best experts on this subject based on the ideXlab platform.

  • investigations on dry sliding wear behavior of in situ casted aa7075 tic metal matrix composites by using taguchi technique
    Materials & Design, 2014
    Co-Authors: S Baskaran, V. Anandakrishnan, Muthukannan Duraiselvam
    Abstract:

    Abstract High strength 7075 aluminum matrix composites with 4 and 8 wt.% of TiC particulate reinforcement was synthesized by reactive in situ casting technique. X-ray diffraction analysis and scanning electron microscopy were used to confirm the presence of TiC particles and its uniform distribution over the aluminum matrix. The dry sliding wear behavior of the as-casted composites was investigated based on Taguchi L 27 orthogonal array experimental design to examine the significance of reinforcement quantity, load, sliding velocity and sliding distance on wear rate. The combination of 4 wt.% of TiC, 9.81 N load, 3 m/s sliding velocity and 1500 m sliding distance was identified as the optimum blend for minimum wear rate using the Main Effect Plot. Load and sliding velocity were identified as the highly contributing significant parameters on the wear rate using ANOVA analysis. Further a confirmation test was also conducted with the optimum parameter combination for validation of the Taguchi results.

  • Investigations on dry sliding wear behavior of in situ casted AA7075–TiC metal matrix composites by using Taguchi technique
    Materials & Design, 2014
    Co-Authors: S Baskaran, Veeramani Anandakrishnan, Muthukannan Duraiselvam
    Abstract:

    Abstract High strength 7075 aluminum matrix composites with 4 and 8 wt.% of TiC particulate reinforcement was synthesized by reactive in situ casting technique. X-ray diffraction analysis and scanning electron microscopy were used to confirm the presence of TiC particles and its uniform distribution over the aluminum matrix. The dry sliding wear behavior of the as-casted composites was investigated based on Taguchi L 27 orthogonal array experimental design to examine the significance of reinforcement quantity, load, sliding velocity and sliding distance on wear rate. The combination of 4 wt.% of TiC, 9.81 N load, 3 m/s sliding velocity and 1500 m sliding distance was identified as the optimum blend for minimum wear rate using the Main Effect Plot. Load and sliding velocity were identified as the highly contributing significant parameters on the wear rate using ANOVA analysis. Further a confirmation test was also conducted with the optimum parameter combination for validation of the Taguchi results.

S Baskaran - One of the best experts on this subject based on the ideXlab platform.

  • investigations on dry sliding wear behavior of in situ casted aa7075 tic metal matrix composites by using taguchi technique
    Materials & Design, 2014
    Co-Authors: S Baskaran, V. Anandakrishnan, Muthukannan Duraiselvam
    Abstract:

    Abstract High strength 7075 aluminum matrix composites with 4 and 8 wt.% of TiC particulate reinforcement was synthesized by reactive in situ casting technique. X-ray diffraction analysis and scanning electron microscopy were used to confirm the presence of TiC particles and its uniform distribution over the aluminum matrix. The dry sliding wear behavior of the as-casted composites was investigated based on Taguchi L 27 orthogonal array experimental design to examine the significance of reinforcement quantity, load, sliding velocity and sliding distance on wear rate. The combination of 4 wt.% of TiC, 9.81 N load, 3 m/s sliding velocity and 1500 m sliding distance was identified as the optimum blend for minimum wear rate using the Main Effect Plot. Load and sliding velocity were identified as the highly contributing significant parameters on the wear rate using ANOVA analysis. Further a confirmation test was also conducted with the optimum parameter combination for validation of the Taguchi results.

  • Investigations on dry sliding wear behavior of in situ casted AA7075–TiC metal matrix composites by using Taguchi technique
    Materials & Design, 2014
    Co-Authors: S Baskaran, Veeramani Anandakrishnan, Muthukannan Duraiselvam
    Abstract:

    Abstract High strength 7075 aluminum matrix composites with 4 and 8 wt.% of TiC particulate reinforcement was synthesized by reactive in situ casting technique. X-ray diffraction analysis and scanning electron microscopy were used to confirm the presence of TiC particles and its uniform distribution over the aluminum matrix. The dry sliding wear behavior of the as-casted composites was investigated based on Taguchi L 27 orthogonal array experimental design to examine the significance of reinforcement quantity, load, sliding velocity and sliding distance on wear rate. The combination of 4 wt.% of TiC, 9.81 N load, 3 m/s sliding velocity and 1500 m sliding distance was identified as the optimum blend for minimum wear rate using the Main Effect Plot. Load and sliding velocity were identified as the highly contributing significant parameters on the wear rate using ANOVA analysis. Further a confirmation test was also conducted with the optimum parameter combination for validation of the Taguchi results.

Veeramani Anandakrishnan - One of the best experts on this subject based on the ideXlab platform.

  • Optimization of Coefficient of Friction for Direct Metal Laser Sintered Inconel 718
    Lecture Notes in Mechanical Engineering, 2019
    Co-Authors: S Sathish, Veeramani Anandakrishnan, V Dillibabu, Duraiselvam Muthukannan, N Balamuralikrishnan
    Abstract:

    Direct metal laser sintering is one of the rapid prototyping techniques, which has the ability to fabricate the components with a wide range of materials and with varying geometries. With this technique, the Inconel 718 material was fabricated in three different build orientations (horizontal, vertical, and angular). Further, the fabricated samples subjected to a heat treatment process as per the standards. Samples from the fabricated material were analyzed through the X-ray diffraction technique and scanning electron microscope analysis. Dry sliding wear test was conducted with Taguchi’s orthogonal design, and the coefficient of friction was considered as the response. Best parameter combination to obtain the minimum coefficient of friction was identified with the Main Effect Plot. The significant parameter which affects the response was identified through the analysis of variance.

  • Tribological behavior of AA7075-TiC composites by powder metallurgy
    Industrial Lubrication and Tribology, 2018
    Co-Authors: C Saravanan, Veeramani Anandakrishnan, K. Subramanian, S Sathish
    Abstract:

    Purpose Aluminium is the most preferred material in engineering structural components because of its excellent properties. Furthermore, the properties of aluminium may be enhanced through metal matrix composites and an in-depth investigation on the evolved properties is needed in view of metallurgical, mechanical and tribological aspects. The purpose of this study is to explore the Effect of TiC addition on the tribological behavior of aluminium composites. Design/methodology/approach Aluminium metal matrix composites at different weight percentage of titanium carbide were produced through powder metallurgy. Produced composites were subjected to sliding wear test under dry condition through Taguchi’s L9 orthogonal design. Findings Optimal process condition to achieve the minimum wear rate was identified though the Main Effect Plot. Sliding velocity was identified as the most dominating factor in the wear resistance. Practical implications The production of components with improved properties is promoted efficiently and economically by synthesizing the composite via powder metallurgy. Originality/value Though the investigations on the wear behavior of aluminium composites are analyzed, reinforcement types and the mode of fabrication have their significance in the metallurgical and mechanical properties. Thus, the produced component needs an in-detail study on the property evolution.

  • Investigations on electric discharge machining of copper-Al2O3-Gr powder metallurgy composites
    International Journal of Additive and Subtractive Materials Manufacturing, 2018
    Co-Authors: R. Gnanasekaran, J. Bensam Raj, Veeramani Anandakrishnan
    Abstract:

    Copper composites with five weight percentage of alumina and graphite weight percentage of 0, 2.5 and 5 were produced by powder metallurgy process. To examine the presence and distribution of reinforcements in the produced copper composites, metallurgical characterisation such as X-ray diffraction analysis and scanning electron microscopic analysis was performed. Further to analyse the machining behaviour of the produced composites, electrical discharge machining was performed using Taguchi's L27 orthogonal design by considering pulse on time, pulse off time and current as the machining parameters. To ascertain the behaviour of electric discharge machining of produced composites, statistical analysis was performed and the optimal levels of parameters was obtained through the Main Effect Plot. Through the response table and ANOVA analysis, the significant factors were identified and finally, the test results were validated with a confirmation test.

  • Optimization of powder metallurgy parameters to attain maximum strength coefficient in Al–10 wt% MoO_3 composite
    Journal of Materials Research, 2015
    Co-Authors: Manickam Ravichandran, Veeramani Anandakrishnan
    Abstract:

    Aluminum matrix composite with 10 wt% of MoO_3 particulate reinforcement was synthesized through powder metallurgy technique. The cold upsetting studies of the composites were investigated based on Taguchi L_9 orthogonal array experimental design to evaluate the significance of compaction pressure, sintering temperature, and sintering time on strength coefficient. The combination of 350 MPa pressure, 600 °C temperature, and 90 minutes sintering time was identified as the optimum blend for maximum strength coefficient using the Main Effect Plot. From the analysis of variance, compaction pressure and sintering temperature were identified as highly contributing parameters on strength coefficient. Further, a confirmation test was also conducted with the optimum parameter for validation of the Taguchi results. X-ray diffraction and scanning electron microscopy were used to confirm the presence of MoO_3 and its uniform distribution over the aluminum matrix.

  • Investigations on dry sliding wear behavior of in situ casted AA7075–TiC metal matrix composites by using Taguchi technique
    Materials & Design, 2014
    Co-Authors: S Baskaran, Veeramani Anandakrishnan, Muthukannan Duraiselvam
    Abstract:

    Abstract High strength 7075 aluminum matrix composites with 4 and 8 wt.% of TiC particulate reinforcement was synthesized by reactive in situ casting technique. X-ray diffraction analysis and scanning electron microscopy were used to confirm the presence of TiC particles and its uniform distribution over the aluminum matrix. The dry sliding wear behavior of the as-casted composites was investigated based on Taguchi L 27 orthogonal array experimental design to examine the significance of reinforcement quantity, load, sliding velocity and sliding distance on wear rate. The combination of 4 wt.% of TiC, 9.81 N load, 3 m/s sliding velocity and 1500 m sliding distance was identified as the optimum blend for minimum wear rate using the Main Effect Plot. Load and sliding velocity were identified as the highly contributing significant parameters on the wear rate using ANOVA analysis. Further a confirmation test was also conducted with the optimum parameter combination for validation of the Taguchi results.

V. Anandakrishnan - One of the best experts on this subject based on the ideXlab platform.

  • Investigation on the abrasive water jet machinability of AA2014 using SiC as abrasive
    Materials Today: Proceedings, 2019
    Co-Authors: R. Shibin, S Sathish, V. Anandakrishnan, Vinod Mallemala Sujana
    Abstract:

    Abstract Aluminium alloy AA2014 was subjected to abrasive water jet machining with the abrasive particle as silicon carbide. Though several parameters are there, the most critical parameters such as traverse speed, pressure, mass flow rate and standoff distance was considered for machining. The selected parameters were varied at three levels, and an L9 orthogonal design was developed. Based on the developed design, the abrasive water jet cutting was performed on the aluminium alloy, and the depth of cut was measured and analysed using Taguchi's quality characteristic “Larger the better”. The optimum parameter to realize a higher depth of cut was identified using the Main Effect Plot. Also, the parameter which has a greater stimulus on the depth of cut was identified using response table and analysis of variance.

  • Tribological Behavior of AZ91–Al 2 O 3 Composites by Powder Metallurgy
    Lecture Notes in Mechanical Engineering, 2019
    Co-Authors: N. Keerthivasan, V. Anandakrishnan, S. Selvaraj, E. Thayumanvan
    Abstract:

    An economic system of magnesium matrix composites was prepared through powder metallurgy technique by varying the reinforcement weight percentage. The developed composite is prepared for the metallographic studies as per the standards and subjected X-ray diffraction (XRD), optical microscopy, and scanning electron microscopy (SEM) analysis to visualize the microstructure, presence and distribution of reinforcement. The tribological study has been conducted with the L9 design and statistically analyzed for the significance of the parameters like reinforcement, load, and sliding velocity using pin-on-disk apparatus. Based on the statistical analysis, the highly influencing parameters are identified as reinforcement percentage followed by sliding velocity and load. Also, using the Main Effect Plot, optimal parameters are identified as high reinforcement percentage, least level load, and maximum level sliding velocity.

  • Experimental Investigation and Optimization of SiC Abrasive Water Jet Machining of Aluminium Alloys
    International Journal of Vehicle Structures & Systems, 2018
    Co-Authors: R. Rahul, S Sathish, S. Sreenivash, K. Renuka, V. Anandakrishnan
    Abstract:

    Investigation of the parameters variation over the abrasive water jet machining of aluminium 2014 alloy was studied using the Taguchi technique. Traverse speed, standoff distance, pressure and mass flow rate were considered as the process parameters and were varied at three levels. The depth of cut was taken as the response, and it was measured and analysed statistically. The optimal parameters to achieve the maximum depth of cut were identified with the Main Effect Plot. Most influencing parameters over the depth of cut were identified with the analysis of variance and response table. A mathematical relationship was developed to predict the depth of cut.

  • Multi-objective Optimization of Cold Upsetting Parameters for Aluminium Metal Matrix Composites
    Transactions of the Indian Institute of Metals, 2018
    Co-Authors: P. P. Shantharaman, V. Anandakrishnan, M. Prabhakar, S Sathish
    Abstract:

    Hybrid aluminium metal matrix composites reinforced with 20 wt% of silicon carbide and 3 wt% of yttria at three different aspect ratios of 0.75, 1 and 1.25 was successfully fabricated through powder metallurgy. The state of reinforcements was examined through the X-ray diffraction analysis and scanning electron microscopy analysis. The cold upset experimentation was performed in the developed composites using the Taguchi’s L_9 orthogonal design array by considering the aspect ratio, load and friction factor as the process parameters. After the experimentation, the responses (barrel radius and the workability) were calculated. A multi objective optimization was performed with the objective of maximum barrel radius and maximum workability with the help of grey relational analysis combined with Taguchi technique. The optimal process parameters were identified through the Main Effect Plot and the significant parameters on the responses were identified with the analysis of variance.

  • investigations on dry sliding wear behavior of in situ casted aa7075 tic metal matrix composites by using taguchi technique
    Materials & Design, 2014
    Co-Authors: S Baskaran, V. Anandakrishnan, Muthukannan Duraiselvam
    Abstract:

    Abstract High strength 7075 aluminum matrix composites with 4 and 8 wt.% of TiC particulate reinforcement was synthesized by reactive in situ casting technique. X-ray diffraction analysis and scanning electron microscopy were used to confirm the presence of TiC particles and its uniform distribution over the aluminum matrix. The dry sliding wear behavior of the as-casted composites was investigated based on Taguchi L 27 orthogonal array experimental design to examine the significance of reinforcement quantity, load, sliding velocity and sliding distance on wear rate. The combination of 4 wt.% of TiC, 9.81 N load, 3 m/s sliding velocity and 1500 m sliding distance was identified as the optimum blend for minimum wear rate using the Main Effect Plot. Load and sliding velocity were identified as the highly contributing significant parameters on the wear rate using ANOVA analysis. Further a confirmation test was also conducted with the optimum parameter combination for validation of the Taguchi results.

S Sathish - One of the best experts on this subject based on the ideXlab platform.

  • Investigation on the abrasive water jet machinability of AA2014 using SiC as abrasive
    Materials Today: Proceedings, 2019
    Co-Authors: R. Shibin, S Sathish, V. Anandakrishnan, Vinod Mallemala Sujana
    Abstract:

    Abstract Aluminium alloy AA2014 was subjected to abrasive water jet machining with the abrasive particle as silicon carbide. Though several parameters are there, the most critical parameters such as traverse speed, pressure, mass flow rate and standoff distance was considered for machining. The selected parameters were varied at three levels, and an L9 orthogonal design was developed. Based on the developed design, the abrasive water jet cutting was performed on the aluminium alloy, and the depth of cut was measured and analysed using Taguchi's quality characteristic “Larger the better”. The optimum parameter to realize a higher depth of cut was identified using the Main Effect Plot. Also, the parameter which has a greater stimulus on the depth of cut was identified using response table and analysis of variance.

  • Optimization of Coefficient of Friction for Direct Metal Laser Sintered Inconel 718
    Lecture Notes in Mechanical Engineering, 2019
    Co-Authors: S Sathish, Veeramani Anandakrishnan, V Dillibabu, Duraiselvam Muthukannan, N Balamuralikrishnan
    Abstract:

    Direct metal laser sintering is one of the rapid prototyping techniques, which has the ability to fabricate the components with a wide range of materials and with varying geometries. With this technique, the Inconel 718 material was fabricated in three different build orientations (horizontal, vertical, and angular). Further, the fabricated samples subjected to a heat treatment process as per the standards. Samples from the fabricated material were analyzed through the X-ray diffraction technique and scanning electron microscope analysis. Dry sliding wear test was conducted with Taguchi’s orthogonal design, and the coefficient of friction was considered as the response. Best parameter combination to obtain the minimum coefficient of friction was identified with the Main Effect Plot. The significant parameter which affects the response was identified through the analysis of variance.

  • Experimental Investigation and Optimization of SiC Abrasive Water Jet Machining of Aluminium Alloys
    International Journal of Vehicle Structures & Systems, 2018
    Co-Authors: R. Rahul, S Sathish, S. Sreenivash, K. Renuka, V. Anandakrishnan
    Abstract:

    Investigation of the parameters variation over the abrasive water jet machining of aluminium 2014 alloy was studied using the Taguchi technique. Traverse speed, standoff distance, pressure and mass flow rate were considered as the process parameters and were varied at three levels. The depth of cut was taken as the response, and it was measured and analysed statistically. The optimal parameters to achieve the maximum depth of cut were identified with the Main Effect Plot. Most influencing parameters over the depth of cut were identified with the analysis of variance and response table. A mathematical relationship was developed to predict the depth of cut.

  • Tribological behavior of AA7075-TiC composites by powder metallurgy
    Industrial Lubrication and Tribology, 2018
    Co-Authors: C Saravanan, Veeramani Anandakrishnan, K. Subramanian, S Sathish
    Abstract:

    Purpose Aluminium is the most preferred material in engineering structural components because of its excellent properties. Furthermore, the properties of aluminium may be enhanced through metal matrix composites and an in-depth investigation on the evolved properties is needed in view of metallurgical, mechanical and tribological aspects. The purpose of this study is to explore the Effect of TiC addition on the tribological behavior of aluminium composites. Design/methodology/approach Aluminium metal matrix composites at different weight percentage of titanium carbide were produced through powder metallurgy. Produced composites were subjected to sliding wear test under dry condition through Taguchi’s L9 orthogonal design. Findings Optimal process condition to achieve the minimum wear rate was identified though the Main Effect Plot. Sliding velocity was identified as the most dominating factor in the wear resistance. Practical implications The production of components with improved properties is promoted efficiently and economically by synthesizing the composite via powder metallurgy. Originality/value Though the investigations on the wear behavior of aluminium composites are analyzed, reinforcement types and the mode of fabrication have their significance in the metallurgical and mechanical properties. Thus, the produced component needs an in-detail study on the property evolution.

  • Multi-objective Optimization of Cold Upsetting Parameters for Aluminium Metal Matrix Composites
    Transactions of the Indian Institute of Metals, 2018
    Co-Authors: P. P. Shantharaman, V. Anandakrishnan, M. Prabhakar, S Sathish
    Abstract:

    Hybrid aluminium metal matrix composites reinforced with 20 wt% of silicon carbide and 3 wt% of yttria at three different aspect ratios of 0.75, 1 and 1.25 was successfully fabricated through powder metallurgy. The state of reinforcements was examined through the X-ray diffraction analysis and scanning electron microscopy analysis. The cold upset experimentation was performed in the developed composites using the Taguchi’s L_9 orthogonal design array by considering the aspect ratio, load and friction factor as the process parameters. After the experimentation, the responses (barrel radius and the workability) were calculated. A multi objective optimization was performed with the objective of maximum barrel radius and maximum workability with the help of grey relational analysis combined with Taguchi technique. The optimal process parameters were identified through the Main Effect Plot and the significant parameters on the responses were identified with the analysis of variance.