The Experts below are selected from a list of 3264 Experts worldwide ranked by ideXlab platform
Safian Sharif - One of the best experts on this subject based on the ideXlab platform.
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warpage optimisation on the Moulded Part with straight drilled and conformal cooling channels using response surface methodology rsm glowworm swarm optimisation gso and genetic algorithm ga optimisation approaches
Materials, 2021Co-Authors: Mohd Hazwan Mohd Hanid, Safian Sharif, Shayfull Zamree Abd Rahim, J Gondro, Mohd Mustafa Al Bakri Abdullah, Azlan Mohd Zain, Abdellah Elhadj Abdellah, Mohd Nasir Mat Saad, J J Wyslocki, M NabialekAbstract:It is quite challenging to control both quality and productivity of products produced using injection molding process. Although many previous researchers have used different types of optimisation approaches to obtain the best configuration of parameters setting to control the quality of the molded Part, optimisation approaches in maximising the performance of cooling channels to enhance the process productivity by decreasing the mould cycle time remain lacking. In this study, optimisation approaches namely Response Surface Methodology (RSM), Genetic Algorithm (GA) and Glowworm Swarm Optimisation (GSO) were employed on front panel housing Moulded using Acrylonitrile Butadiene Styrene (ABS). Each optimisation method was analysed for both straight drilled and Milled Groove Square Shape (MGSS) conformal cooling channel moulds. Results from experimental works showed that, the performance of MGSS conformal cooling channels could be enhanced by employing the optimisation approach. Therefore, this research provides useful scientific knowledge and an alternative solution for the plastic injection moulding industry to improve the quality of Moulded Parts in terms of deformation using the proposed optimisation approaches in the used of conformal cooling channels mould.
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warpage optimisation on the Moulded Part with straight drilled and mgss conformal cooling channels using response surface methodology rsm
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Response Surface Methodology (RSM) optimisation approach, warpage of the Moulded Part has been optimised for both cooling channels. Based on the results warpage has optimised by 47.l% for straight-drilled cooling channels. While, for MGSS conformal cooling channels warpage has optimised by 46.5%. In addition, the finding also shows that the application of optimisation work on the conformal cooling channels offers the best outcome.Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Respons...
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warpage optimisation on the Moulded Part with conformal cooling channels using response surface methodology rsm and genetic algorithm ga optimisation approaches
3rd Electronic and Green Materials International Conference 2017 EGM 2017, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:In the injection moulding process, quality and productivity are important and must be controlled for each product that have been produced in moulding industries. To control the quality of the Moulded Part, many researchers have introduced various of optimisation methods to get an appropriate combination of processing parameters setting. On the other hand, to improve the productivity of injection moulding process, some researchers have introduced the application of conformal cooling channels in mould fabrication which have been proven will shorten the moulding cycle time. Thus in this paper, the application of Response Surface Methodology (RSM) with Genetic Algorithm (GA) optimisation methods on the Moulded Part with a conformal cooling channels moulds will be presented. A front panel housing made from ABS has been selected as a specimen and the performance of the proposed optimisation method have been applied on the Milled Groove Square Shape (MGSS) conformal cooling channels. Based on the simulation resu...
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warpage optimisation on the Moulded Part with straight drilled and conformal cooling channels using response surface methodology rsm and glowworm swarm optimisation gso
3RD ELECTRONIC AND GREEN MATERIALS INTERNATIONAL CONFERENCE 2017 (EGM 2017), 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, N ZainalAbstract:In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of Moulded Parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the Moulded Part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the Moulded Part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the Moulded Parts before and after optimisation work applied for both cooling channels. A front panel housing have been selected as a specimen and the performance of proposed optimisation approach have been analysed on the conventional straight-drilled cooling channels compared to the Milled Groove Square Shape (MGSS) conformal cooling channels by simulation analysis using Autodesk Moldflow Insight (AMI) 2013. Based on the results, melt temperature is the most significant factor contribute to the warpage condition and warpage have optimised by 39.1% after optimisation for straight-drilled cooling channels and cooling time is the most significant factor contribute to the warpage condition and warpage have optimised by 38.7% after optimisation for MGSS conformal cooling channels. In addition, the finding shows that the application of optimisation work on the conformal cooling channels offers the better quality and productivity of the Moulded Part produced.In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of Moulded Parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the Moulded Part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the Moulded Part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the Moulded Parts before and after optimisation work applied for both cooling channe...
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warpage optimisation on the Moulded Part using response surface methodology rsm and genetic algorithm ga optimisation approaches
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Todays, many optimisation approaches have been explored by many researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it was reported that the optimisation work has improved the Moulded Part quality. In this study, the application of optimisation work to improve warpage of the front panel housing have been explored. By selecting cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) have been constructed by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to obtain the mathematical model. This mathematical model then will be used in Genetic Algorithm (GA) optimisation method as a fitness function to determine the appropriate processing parameters setting which will optimise the warpage condition. Based on the results, Coolant temperature give the most significant contribution to the warpage condit...
M. H. M. Hazwan - One of the best experts on this subject based on the ideXlab platform.
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applying response surface methodology rsm in optimizing warpage of a thin injection Moulded Part
AIP Conference Proceedings, 2017Co-Authors: A Yasiin, M. Fathullah, S. M. Nasir, M. H. M. Hazwan, Z. Shayfull, S ShazzuanAbstract:Injection moulding process usually used in industry manufacturing for producing variety plastic Parts. The most serious issues in manufacturing is to minimize the cost of producing product without influencing their final product quality. To produce a high quality of product, it’s important to control the parameters of injection moulding machine. So that, this paper presents a systematic methodology to analyse on the quality (warpage) on a top Part of optical mouse using Response Surface Methodology (RSM). Acrylonitrile Butadiene Styrene (ABS) were selected as a material that used in simulation. The variable parameters were selected based on previous researches that influence the warpage and shrinkage on the Moulded Part which are packing pressure, packing time, melt temperature, mould temperature and cooling time. The result show that the warpage on the top Part of optical mouse was improved 28.4% after the optimization process. Mould temperature was selected as the most significant factors affects the wa...
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warpage optimisation on the Moulded Part with straight drilled and mgss conformal cooling channels using response surface methodology rsm
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Response Surface Methodology (RSM) optimisation approach, warpage of the Moulded Part has been optimised for both cooling channels. Based on the results warpage has optimised by 47.l% for straight-drilled cooling channels. While, for MGSS conformal cooling channels warpage has optimised by 46.5%. In addition, the finding also shows that the application of optimisation work on the conformal cooling channels offers the best outcome.Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Respons...
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warpage optimisation on the Moulded Part with conformal cooling channels using response surface methodology rsm and genetic algorithm ga optimisation approaches
3rd Electronic and Green Materials International Conference 2017 EGM 2017, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:In the injection moulding process, quality and productivity are important and must be controlled for each product that have been produced in moulding industries. To control the quality of the Moulded Part, many researchers have introduced various of optimisation methods to get an appropriate combination of processing parameters setting. On the other hand, to improve the productivity of injection moulding process, some researchers have introduced the application of conformal cooling channels in mould fabrication which have been proven will shorten the moulding cycle time. Thus in this paper, the application of Response Surface Methodology (RSM) with Genetic Algorithm (GA) optimisation methods on the Moulded Part with a conformal cooling channels moulds will be presented. A front panel housing made from ABS has been selected as a specimen and the performance of the proposed optimisation method have been applied on the Milled Groove Square Shape (MGSS) conformal cooling channels. Based on the simulation resu...
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warpage optimisation on the Moulded Part with straight drilled and conformal cooling channels using response surface methodology rsm and glowworm swarm optimisation gso
3RD ELECTRONIC AND GREEN MATERIALS INTERNATIONAL CONFERENCE 2017 (EGM 2017), 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, N ZainalAbstract:In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of Moulded Parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the Moulded Part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the Moulded Part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the Moulded Parts before and after optimisation work applied for both cooling channels. A front panel housing have been selected as a specimen and the performance of proposed optimisation approach have been analysed on the conventional straight-drilled cooling channels compared to the Milled Groove Square Shape (MGSS) conformal cooling channels by simulation analysis using Autodesk Moldflow Insight (AMI) 2013. Based on the results, melt temperature is the most significant factor contribute to the warpage condition and warpage have optimised by 39.1% after optimisation for straight-drilled cooling channels and cooling time is the most significant factor contribute to the warpage condition and warpage have optimised by 38.7% after optimisation for MGSS conformal cooling channels. In addition, the finding shows that the application of optimisation work on the conformal cooling channels offers the better quality and productivity of the Moulded Part produced.In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of Moulded Parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the Moulded Part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the Moulded Part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the Moulded Parts before and after optimisation work applied for both cooling channe...
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warpage optimisation on the Moulded Part using response surface methodology rsm and genetic algorithm ga optimisation approaches
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Todays, many optimisation approaches have been explored by many researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it was reported that the optimisation work has improved the Moulded Part quality. In this study, the application of optimisation work to improve warpage of the front panel housing have been explored. By selecting cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) have been constructed by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to obtain the mathematical model. This mathematical model then will be used in Genetic Algorithm (GA) optimisation method as a fitness function to determine the appropriate processing parameters setting which will optimise the warpage condition. Based on the results, Coolant temperature give the most significant contribution to the warpage condit...
M Nabialek - One of the best experts on this subject based on the ideXlab platform.
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warpage optimisation on the Moulded Part with straight drilled and conformal cooling channels using response surface methodology rsm glowworm swarm optimisation gso and genetic algorithm ga optimisation approaches
Materials, 2021Co-Authors: Mohd Hazwan Mohd Hanid, Safian Sharif, Shayfull Zamree Abd Rahim, J Gondro, Mohd Mustafa Al Bakri Abdullah, Azlan Mohd Zain, Abdellah Elhadj Abdellah, Mohd Nasir Mat Saad, J J Wyslocki, M NabialekAbstract:It is quite challenging to control both quality and productivity of products produced using injection molding process. Although many previous researchers have used different types of optimisation approaches to obtain the best configuration of parameters setting to control the quality of the molded Part, optimisation approaches in maximising the performance of cooling channels to enhance the process productivity by decreasing the mould cycle time remain lacking. In this study, optimisation approaches namely Response Surface Methodology (RSM), Genetic Algorithm (GA) and Glowworm Swarm Optimisation (GSO) were employed on front panel housing Moulded using Acrylonitrile Butadiene Styrene (ABS). Each optimisation method was analysed for both straight drilled and Milled Groove Square Shape (MGSS) conformal cooling channel moulds. Results from experimental works showed that, the performance of MGSS conformal cooling channels could be enhanced by employing the optimisation approach. Therefore, this research provides useful scientific knowledge and an alternative solution for the plastic injection moulding industry to improve the quality of Moulded Parts in terms of deformation using the proposed optimisation approaches in the used of conformal cooling channels mould.
M M Rashidi - One of the best experts on this subject based on the ideXlab platform.
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warpage optimisation on the Moulded Part with straight drilled and mgss conformal cooling channels using response surface methodology rsm
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Response Surface Methodology (RSM) optimisation approach, warpage of the Moulded Part has been optimised for both cooling channels. Based on the results warpage has optimised by 47.l% for straight-drilled cooling channels. While, for MGSS conformal cooling channels warpage has optimised by 46.5%. In addition, the finding also shows that the application of optimisation work on the conformal cooling channels offers the best outcome.Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Respons...
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warpage optimisation on the Moulded Part with conformal cooling channels using response surface methodology rsm and genetic algorithm ga optimisation approaches
3rd Electronic and Green Materials International Conference 2017 EGM 2017, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:In the injection moulding process, quality and productivity are important and must be controlled for each product that have been produced in moulding industries. To control the quality of the Moulded Part, many researchers have introduced various of optimisation methods to get an appropriate combination of processing parameters setting. On the other hand, to improve the productivity of injection moulding process, some researchers have introduced the application of conformal cooling channels in mould fabrication which have been proven will shorten the moulding cycle time. Thus in this paper, the application of Response Surface Methodology (RSM) with Genetic Algorithm (GA) optimisation methods on the Moulded Part with a conformal cooling channels moulds will be presented. A front panel housing made from ABS has been selected as a specimen and the performance of the proposed optimisation method have been applied on the Milled Groove Square Shape (MGSS) conformal cooling channels. Based on the simulation resu...
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warpage optimisation on the Moulded Part using response surface methodology rsm and genetic algorithm ga optimisation approaches
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Todays, many optimisation approaches have been explored by many researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it was reported that the optimisation work has improved the Moulded Part quality. In this study, the application of optimisation work to improve warpage of the front panel housing have been explored. By selecting cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) have been constructed by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to obtain the mathematical model. This mathematical model then will be used in Genetic Algorithm (GA) optimisation method as a fitness function to determine the appropriate processing parameters setting which will optimise the warpage condition. Based on the results, Coolant temperature give the most significant contribution to the warpage condit...
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warpage optimisation on the Moulded Part using response surface methodology rsm and glowworm swarm optimisation gso
MATEC Web of Conferences, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Nowadays, there are various of optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it was reported that the optimisation work has improved the Moulded Part quality. In this study, the application of optimisation work to improve warpage of the front panel housing have been explored. By selecting cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) have been constructed by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to obtain the mathematical model. This mathematical model then will be used in Glowworm Swarm Optimisation (GSO) method in order to determine the optimal processing parameters setting which will optimise the warpage condition. Based on the results, melt temperature is the most significant factor contribute to the warpage condition and warpage have optimised by 39.1% after optimisation. The finding shows that the application of optimisation work offers the best quality of Moulded Part produced.
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warpage optimisation on the Moulded Part with conformal cooling channels using response surface methodology rsm and glowworm swarm optimisation gso
MATEC Web of Conferences, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Today, there are many of optimisation method have been explored by previous researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it has been proven that the optimisation work improved the quality of the Moulded Part. However, the application of optimisation work in conformal cooling channels still lacks. Therefore, in this study, the application of optimisation work to improve warpage of front panel housing with conformal cooling channels moulds have been explored. By choosing cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) has been defined by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to determine the mathematical model. The mathematical model then will be used in Glowworm Swarm Optimisation (GSO) method in order to obtain the optimal processing parameters setting which will optimise the warpage condition. Based on the results, cooling time is the most significant factor contributes to the warpage condition and warpage have optimised by 38.7% after optimisation using the proposed approach. This finding shows that the application of conformal cooling channels with optimisation work will produce better quality of the Moulded Part.
Z. Shayfull - One of the best experts on this subject based on the ideXlab platform.
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applying response surface methodology rsm in optimizing warpage of a thin injection Moulded Part
AIP Conference Proceedings, 2017Co-Authors: A Yasiin, M. Fathullah, S. M. Nasir, M. H. M. Hazwan, Z. Shayfull, S ShazzuanAbstract:Injection moulding process usually used in industry manufacturing for producing variety plastic Parts. The most serious issues in manufacturing is to minimize the cost of producing product without influencing their final product quality. To produce a high quality of product, it’s important to control the parameters of injection moulding machine. So that, this paper presents a systematic methodology to analyse on the quality (warpage) on a top Part of optical mouse using Response Surface Methodology (RSM). Acrylonitrile Butadiene Styrene (ABS) were selected as a material that used in simulation. The variable parameters were selected based on previous researches that influence the warpage and shrinkage on the Moulded Part which are packing pressure, packing time, melt temperature, mould temperature and cooling time. The result show that the warpage on the top Part of optical mouse was improved 28.4% after the optimization process. Mould temperature was selected as the most significant factors affects the wa...
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warpage optimisation on the Moulded Part with straight drilled and mgss conformal cooling channels using response surface methodology rsm
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Response Surface Methodology (RSM) optimisation approach, warpage of the Moulded Part has been optimised for both cooling channels. Based on the results warpage has optimised by 47.l% for straight-drilled cooling channels. While, for MGSS conformal cooling channels warpage has optimised by 46.5%. In addition, the finding also shows that the application of optimisation work on the conformal cooling channels offers the best outcome.Today, there are various optimisation methods that have been explored by many researchers to find the appropriate processing parameters setting in injection moulding process. Based on previous researches, the application of optimisation work enhanced the Moulded Part quality. APart from the quality, the productivity also plays an important role in the injection moulding process. Thus, some researchers have introduced the application of conformal cooling channels which have been proven improved both quality and productivity of the Moulded Part. Nonetheless, most of the previous researches in optimisation work are only focusing on the conventional straight- drilled cooling channels and the application of optimisation work on conformal cooling channels are still lacking. Therefore in this study, the application of optimisation work to improve warpage of the front panel housing Part with straight-drilled and Milled Groove Square Shape (MGSS) conformal cooling channels has been presented. By performing Respons...
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warpage optimisation on the Moulded Part with conformal cooling channels using response surface methodology rsm and genetic algorithm ga optimisation approaches
3rd Electronic and Green Materials International Conference 2017 EGM 2017, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:In the injection moulding process, quality and productivity are important and must be controlled for each product that have been produced in moulding industries. To control the quality of the Moulded Part, many researchers have introduced various of optimisation methods to get an appropriate combination of processing parameters setting. On the other hand, to improve the productivity of injection moulding process, some researchers have introduced the application of conformal cooling channels in mould fabrication which have been proven will shorten the moulding cycle time. Thus in this paper, the application of Response Surface Methodology (RSM) with Genetic Algorithm (GA) optimisation methods on the Moulded Part with a conformal cooling channels moulds will be presented. A front panel housing made from ABS has been selected as a specimen and the performance of the proposed optimisation method have been applied on the Milled Groove Square Shape (MGSS) conformal cooling channels. Based on the simulation resu...
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warpage optimisation on the Moulded Part with straight drilled and conformal cooling channels using response surface methodology rsm and glowworm swarm optimisation gso
3RD ELECTRONIC AND GREEN MATERIALS INTERNATIONAL CONFERENCE 2017 (EGM 2017), 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, N ZainalAbstract:In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of Moulded Parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the Moulded Part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the Moulded Part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the Moulded Parts before and after optimisation work applied for both cooling channels. A front panel housing have been selected as a specimen and the performance of proposed optimisation approach have been analysed on the conventional straight-drilled cooling channels compared to the Milled Groove Square Shape (MGSS) conformal cooling channels by simulation analysis using Autodesk Moldflow Insight (AMI) 2013. Based on the results, melt temperature is the most significant factor contribute to the warpage condition and warpage have optimised by 39.1% after optimisation for straight-drilled cooling channels and cooling time is the most significant factor contribute to the warpage condition and warpage have optimised by 38.7% after optimisation for MGSS conformal cooling channels. In addition, the finding shows that the application of optimisation work on the conformal cooling channels offers the better quality and productivity of the Moulded Part produced.In injection moulding process, quality and productivity are notably important and must be controlled for each product type produced. Quality is measured as the extent of warpage of Moulded Parts while productivity is measured as a duration of moulding cycle time. To control the quality, many researchers have introduced various of optimisation approaches which have been proven enhanced the quality of the Moulded Part produced. In order to improve the productivity of injection moulding process, some of researches have proposed the application of conformal cooling channels which have been proven reduced the duration of moulding cycle time. Therefore, this paper presents an application of alternative optimisation approach which is Response Surface Methodology (RSM) with Glowworm Swarm Optimisation (GSO) on the Moulded Part with straight-drilled and conformal cooling channels mould. This study examined the warpage condition of the Moulded Parts before and after optimisation work applied for both cooling channe...
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warpage optimisation on the Moulded Part using response surface methodology rsm and genetic algorithm ga optimisation approaches
AIP Conference Proceedings, 2017Co-Authors: M. H. M. Hazwan, S. M. Nasir, Safian Sharif, Z. Shayfull, M M RashidiAbstract:Todays, many optimisation approaches have been explored by many researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it was reported that the optimisation work has improved the Moulded Part quality. In this study, the application of optimisation work to improve warpage of the front panel housing have been explored. By selecting cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) have been constructed by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to obtain the mathematical model. This mathematical model then will be used in Genetic Algorithm (GA) optimisation method as a fitness function to determine the appropriate processing parameters setting which will optimise the warpage condition. Based on the results, Coolant temperature give the most significant contribution to the warpage condit...