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Daniel Wintz - One of the best experts on this subject based on the ideXlab platform.

  • duration of stay storage assignment under uncertainty
    International Conference on Learning Representations, 2020
    Co-Authors: Michael Lingzhi Li, Elliott Wolf, Daniel Wintz
    Abstract:

    Storage assignment, the act of choosing what goods are placed in what locations in a warehouse, is a central problem of supply chain logistics. Past literature has shown that the optimal method to assign Pallets is to arrange them in increasing duration of stay in the warehouse (the Duration-of-Stay, or DoS, method), but the methodology requires perfect prior knowledge of DoS for each Pallet, which is unknown and uncertain under realistic conditions. Attempts to predict DoS have largely been unfruitful due to the multi-valuedness nature (every shipment contains multiple identical Pallets with different DoS) and data sparsity induced by lack of matching historical conditions. In this paper, we introduce a new framework for storage assignment that provides a solution to the DoS prediction problem through a distributional reformulation and a novel neural network, ParallelNet. Through collaboration with a world-leading cold storage company, we show that the system is able to predict DoS with a MAPE of 29%, a decrease of ~30% compared to a CNN-LSTM model, and suffers less performance decay into the future. The framework is then integrated into a first-of-its-kind Storage Assignment system, which is being deployed in warehouses across United States, with initial results showing up to 21% in labor savings. We also release the first publicly available set of warehousing records to facilitate research into this central problem.

  • duration of stay storage assignment under uncertainty
    arXiv: Learning, 2019
    Co-Authors: Michael Lingzhi Li, Elliott Wolf, Daniel Wintz
    Abstract:

    Optimizing storage assignment is a central problem in warehousing. Past literature has shown the superiority of the Duration-of-Stay (DoS) method in assigning Pallets, but the methodology requires perfect prior knowledge of DoS for each Pallet, which is unknown and uncertain under realistic conditions. The dynamic nature of a warehouse further complicates the validity of synthetic data testing that is often conducted for algorithms. In this paper, in collaboration with a large cold storage company, we release the first publicly available set of warehousing records to facilitate research into this central problem. We introduce a new framework for storage assignment that accounts for uncertainty in warehouses. Then, by utilizing a combination of convolutional and recurrent neural network models, ParallelNet, we show that it is able to predict future shipments well: it achieves up to 29% decrease in MAPE compared to CNN-LSTM on unseen future shipments, and suffers less performance decay over time. The framework is then integrated into a first-of-its-kind Storage Assignment system, which is being piloted in warehouses across the country, with initial results showing up to 19% in labor savings.

Johan Nilsson - One of the best experts on this subject based on the ideXlab platform.

  • shelf life variations in Pallet unit loads during perishable food supply chain distribution
    Food Control, 2018
    Co-Authors: Malin Goransson, Ase Jevinger, Johan Nilsson
    Abstract:

    This paper presents an experimental study of the thermal inertia of a Pallet loaded with returnable plastic crates containing primary packages of smoked ham. Based on this, food quality variations within the Pallet were also investigated. Thermal time constants from 83 sensor locations were identified by studying the temperature changes when the Pallet was exposed to instant temperature drops (16 °C–2 °C) and temperature elevations (2 °C–16 °C). The thermal time constants were used in microbiological prediction models to calculate the maximum difference in shelf life between packages at the two most extreme spots in the Pallet unit load, when temperature elevated from 4 °C to a higher temperature (ranging from 4.5 °C to 12 °C), during different periods of time (ranging from 0.5 h to 200 h). The results showed a maximum difference in shelf life of approximately 1.8 days. The identified thermal time constants were also used to calculate the maximum difference in shelf life between packages at the two most extreme spots of a Pallet unit load, in a real chilled food supply chain lasting for about 2.5 days. This resulted in a maximum difference of 0.1 days. The results imply that the location of a product in a Pallet has a relatively low influence on the product shelf life. This means that a temperature sensor used for calculating the predicted shelf life of a product, can be placed relatively far from the product itself (e.g. on the secondary package or even on the Pallet) without jeopardizing the reliability of the resulting shelf-life prediction. However, the results also emphasize the importance of continuous temperature monitoring along the entire chilled food supply chains.

Kim J R Rasmussen - One of the best experts on this subject based on the ideXlab platform.

  • drive in steel storage racks ii reliability based design for forklift truck impact
    Journal of Structural Engineering-asce, 2012
    Co-Authors: Hao Zhang, Benoit P Gilbert, Kim J R Rasmussen
    Abstract:

    Steel drive-in racks are susceptible to structural failure from accidental impact by operating forklift trucks. Under impact, the upright bends and the supported Pallets may drop through the rack to cause structural collapse if the bay opening exceeds the Pallet bearing width. This drop-through limit state has not been considered in existing rack design standards. This paper proposes a simple equation to calculate the equivalent static impact force based on recent tests and nonlinear dynamic analysis of drive-in steel racks. An impact load factor is developed on the basis of a structural reliability assessment, taking into account the uncertain nature of the impact force, structural resistance, and models used in structural analysis. In design practice, the bay opening is determined from factored impact loads and is not to exceed specified limits.

Venegas Martinez, Edgar David - One of the best experts on this subject based on the ideXlab platform.

  • Propuesta de implementación de un software de gestión de almacenes para incrementar el nivel de reposición de mercadería en una empresa del sector retail, Los Olivos 2018 ( Tesis - parcial )
    'Dipartimento di Economia Universita di Perugia (IT)', 2019
    Co-Authors: Vargas Caballero, Fredy Cesar, Venegas Martinez, Edgar David
    Abstract:

    The present investigation has as purpose the implementation of a warehouse management software to increase the level of replenishment of merchandise in a company of the retail sector, Los Olivos 2018, having as specific objectives; First, analyze how a WMS improves the productivity level of replacement personnel; Second, explain how a WMS improves the merchandise location and third, determine how a WMS improves the stock level of merchandise. Obtaining as results, that you can know the advance information of the merchandise prior to receiving, thanks to the ASN (Advance Reception Notice) + Quotation of the supplier and the direct reading of the Pallets with the radio frequency equipment through the LPN codes. In addition, it will allow the use of the application in the radio frequency equipment to have the general information of all the merchandise associated to the exact location in the racks of the different areas and finally, it will allow the different replacement equipment to work with total comfort in the different areas, having the real stock; fundamental for the replacement. It was concluded through the analysis that a WMS will improve the productivity level of replacement personnel, increasing Pallet revenue per day by 40% despite the increase in total cost per Pallet by 28%. In addition, it was explained how a WMS will improve the location of merchandise by increasing the replacement level by 14%, increasing compliance from 85% to 97%, as well as the decrease of non-compliance at -80%, from 15% to only 3%. Finally, it was determined that a WMS will improve the stock level of merchandise, with the mandatory use of RF equipment for the registration and movement of all merchandise through the LPN codes attached to each of the boxes. discarding the participation of teams selling and practicing manual processes.TesisLa presente investigación tiene como propósito la implementación de un software de gestión de almacenes para incrementar el nivel de reposición de mercadería en una empresa del sector retail, Los Olivos 2018, teniendo como objetivos específicos; primero, analizar como un WMS mejora el nivel de productividad del personal de reposición; segundo, explicar cómo un WMS mejora la ubicación de mercadería y tercero, determinar como un WMS mejora el nivel stock de mercadería. Obteniendo como resultados, que se puede saber la información anticipada de la mercadería previa a recepcionar, gracias al ASN (Aviso Anticipado de Recepción) + Cita del proveedor y la lectura directa de los Pallets con los equipos de radio frecuencia a través de los códigos LPN. Además, permitirá el uso del aplicativo en los equipos de radio frecuencia para tener la información general de toda la mercadería asociada a la ubicación exacta en los racks de las diferentes áreas y finalmente, permitirá que los diferentes equipos de reposición trabajen con total comodidad en las diferentes áreas, teniendo el stock real; fundamental para la reposición. Se concluyó a través del análisis que un WMS mejorara el nivel de productividad del personal de reposición, aumentando el ingreso de Pallet por día en 40% a pesar del incremento del costo total por Pallet en 28%. Además, se explicó como un WMS mejorara la ubicación de mercadería incrementando el nivel de reposición en 14%, subiendo el cumplimiento de 85% a 97%, asimismo la baja de incumplimiento en -80%, pasando de 15% a solo 3%. Finalmente se determinó como un WMS mejorara el nivel stock de mercadería, con el uso obligatorio de los equipos RF para el registro y movimiento de toda mercadería a través de los códigos LPN pegados en cada una de las cajas. descartando la participación de equipos venta y practica de procesos manuales

  • Propuesta de implementación de un software de gestión de almacenes para incrementar el nivel de reposición de mercadería en una empresa del sector retail, Los Olivos 2018
    Universidad Privada del Norte, 2019
    Co-Authors: Vargas Caballero, Fredy Cesar, Venegas Martinez, Edgar David
    Abstract:

    RESUMEN La presente investigación tiene como propósito la implementación de un software de gestión de almacenes para incrementar el nivel de reposición de mercadería en una empresa del sector retail, Los Olivos 2018, teniendo como objetivos específicos; primero, analizar como un WMS mejora el nivel de productividad del personal de reposición; segundo, explicar cómo un WMS mejora la ubicación de mercadería y tercero, determinar como un WMS mejora el nivel stock de mercadería. Obteniendo como resultados, que se puede saber la información anticipada de la mercadería previa a recepcionar, gracias al ASN (Aviso Anticipado de Recepción) + Cita del proveedor y la lectura directa de los Pallets con los equipos de radio frecuencia a través de los códigos LPN. Además, permitirá el uso del aplicativo en los equipos de radio frecuencia para tener la información general de toda la mercadería asociada a la ubicación exacta en los racks de las diferentes áreas y finalmente, permitirá que los diferentes equipos de reposición trabajen con total comodidad en las diferentes áreas, teniendo el stock real; fundamental para la reposición. Se concluyó a través del análisis que un WMS mejorara el nivel de productividad del personal de reposición, aumentando el ingreso de Pallet por día en 40% a pesar del incremento del costo total por Pallet en 28%. Además, se explicó como un WMS mejorara la ubicación de mercadería incrementando el nivel de reposición en 14%, subiendo el cumplimiento de 85% a 97%, asimismo la baja de incumplimiento en -80%, pasando de 15% a solo 3%. Finalmente se determinó como un WMS mejorara el nivel stock de mercadería, con el uso obligatorio de los equipos RF para el registro y movimiento de toda mercadería a través de los códigos LPN pegados en cada una de las cajas. descartando la participación de equipos venta y practica de procesos manuales. PALABRAS CLAVE: software de gestión, almacenes, stock, productividad, implementación.ABSTRACT The present investigation has as purpose the implementation of a warehouse management software to increase the level of replenishment of merchandise in a company of the retail sector, Los Olivos 2018, having as specific objectives; First, analyze how a WMS improves the productivity level of replacement personnel; Second, explain how a WMS improves the merchandise location and third, determine how a WMS improves the stock level of merchandise. Obtaining as results, that you can know the advance information of the merchandise prior to receiving, thanks to the ASN (Advance Reception Notice) + Quotation of the supplier and the direct reading of the Pallets with the radio frequency equipment through the LPN codes. In addition, it will allow the use of the application in the radio frequency equipment to have the general information of all the merchandise associated to the exact location in the racks of the different areas and finally, it will allow the different replacement equipment to work with total comfort in the different areas, having the real stock; fundamental for the replacement. It was concluded through the analysis that a WMS will improve the productivity level of replacement personnel, increasing Pallet revenue per day by 40% despite the increase in total cost per Pallet by 28%. In addition, it was explained how a WMS will improve the location of merchandise by increasing the replacement level by 14%, increasing compliance from 85% to 97%, as well as the decrease of non-compliance at -80%, from 15% to only 3%. Finally, it was determined that a WMS will improve the stock level of merchandise, with the mandatory use of RF equipment for the registration and movement of all merchandise through the LPN codes attached to each of the boxes. discarding the participation of teams selling and practicing manual processes. KEYWORDS: management software, warehouses, stock, productivity, implementation

Michael Lingzhi Li - One of the best experts on this subject based on the ideXlab platform.

  • duration of stay storage assignment under uncertainty
    International Conference on Learning Representations, 2020
    Co-Authors: Michael Lingzhi Li, Elliott Wolf, Daniel Wintz
    Abstract:

    Storage assignment, the act of choosing what goods are placed in what locations in a warehouse, is a central problem of supply chain logistics. Past literature has shown that the optimal method to assign Pallets is to arrange them in increasing duration of stay in the warehouse (the Duration-of-Stay, or DoS, method), but the methodology requires perfect prior knowledge of DoS for each Pallet, which is unknown and uncertain under realistic conditions. Attempts to predict DoS have largely been unfruitful due to the multi-valuedness nature (every shipment contains multiple identical Pallets with different DoS) and data sparsity induced by lack of matching historical conditions. In this paper, we introduce a new framework for storage assignment that provides a solution to the DoS prediction problem through a distributional reformulation and a novel neural network, ParallelNet. Through collaboration with a world-leading cold storage company, we show that the system is able to predict DoS with a MAPE of 29%, a decrease of ~30% compared to a CNN-LSTM model, and suffers less performance decay into the future. The framework is then integrated into a first-of-its-kind Storage Assignment system, which is being deployed in warehouses across United States, with initial results showing up to 21% in labor savings. We also release the first publicly available set of warehousing records to facilitate research into this central problem.

  • duration of stay storage assignment under uncertainty
    arXiv: Learning, 2019
    Co-Authors: Michael Lingzhi Li, Elliott Wolf, Daniel Wintz
    Abstract:

    Optimizing storage assignment is a central problem in warehousing. Past literature has shown the superiority of the Duration-of-Stay (DoS) method in assigning Pallets, but the methodology requires perfect prior knowledge of DoS for each Pallet, which is unknown and uncertain under realistic conditions. The dynamic nature of a warehouse further complicates the validity of synthetic data testing that is often conducted for algorithms. In this paper, in collaboration with a large cold storage company, we release the first publicly available set of warehousing records to facilitate research into this central problem. We introduce a new framework for storage assignment that accounts for uncertainty in warehouses. Then, by utilizing a combination of convolutional and recurrent neural network models, ParallelNet, we show that it is able to predict future shipments well: it achieves up to 29% decrease in MAPE compared to CNN-LSTM on unseen future shipments, and suffers less performance decay over time. The framework is then integrated into a first-of-its-kind Storage Assignment system, which is being piloted in warehouses across the country, with initial results showing up to 19% in labor savings.