The Experts below are selected from a list of 12 Experts worldwide ranked by ideXlab platform
Daecheol Ko - One of the best experts on this subject based on the ideXlab platform.
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design of hole clinching process for joining of dissimilar materials al6061 t4 alloy with dp780 Steel hot Pressed 22mnb5 Steel and carbon fiber reinforced plastic
Journal of Materials Processing Technology, 2014Co-Authors: Daecheol KoAbstract:Abstract The mechanical joining of dissimilar materials is a key technology in the automotive industry as it enables the realization of car bodies that incorporate multiple materials. However, it remains difficult to join materials such as aluminum alloy to high-strength/low-ductility materials such as advanced high-strength Steel, hot-Pressed Steel, and carbon fiber reinforced plastic by using joining methods that are based on forming technology. The purpose of this study is to develop a new joining process, called “hole clinching,” for these material combinations. In the hole-clinching process, the ductile material is positioned uppermost and the brittle material—into which a hole is formed—is positioned below that. The upper sheet is indented into a die cavity through the hole in the lower sheet and spread so that the two sheets interlock geometrically. In this study, hole-clinching tools were designed based on the geometrical relationship between the forming volume and the joint strength. Finite element analysis and practical experiments were performed to verify the practicality of the hole-clinching process. The cross-sections of the hole-clinched joints formed in our experiments were in good agreement with the results of the finite element analysis. Then, a single-lap shear test was performed to evaluate the joint strength. The hole-clinched joints, regardless of the material combinations, provided a joint strength in excess of the desired 2.5 kN. These results point to the applicability of the hole-clinching process to the joining of dissimilar materials.
Francesco Lambiase - One of the best experts on this subject based on the ideXlab platform.
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Analysis of Failure-Mode Dependent Joint Strength in Hole Clinching from the Aspects of Geometrical Interlocking Parameters
MDPI AG, 2018Co-Authors: Chan-joo Lee, Guo Shen, Byung-min Kim, Francesco LambiaseAbstract:The hole-clinching process is one of the mechanical methods for joining dissimilar materials, such as aluminum alloy with advanced high-strength Steel, hot-Pressed Steel, and carbon fiber reinforced plastics, employing forming technology-based methods. In joint design, the analysis of the failure-mode dependent joint strength is a crucial step in achieving structural performance for practical applications. In this study, the influence of the geometrical interlocking parameters on the failure-mode dependent joint strength was investigated in order to design the geometrical interlocking shape of the hole-clinched joint to achieve a target joint strength. Moreover, the failure process of the hole-clinched joint under pullout loading condition was studied to determine the geometrical interlocking parameters that affect joint strength. Based on the results of the finite element analysis, an analytical approach for the failure-mode dependent joint strength was proposed to predict the strength of the hole-clinched joint. In addition, the proposed analytical approach was applied to the hole-clinching process with dissimilar materials. Its effectiveness was then verified using the cross-tension test. Accordingly, it was found that it was possible to predict the failure modes and joint strength with a maximum error of 7.8%
Chan-joo Lee - One of the best experts on this subject based on the ideXlab platform.
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Analysis of Failure-Mode Dependent Joint Strength in Hole Clinching from the Aspects of Geometrical Interlocking Parameters
MDPI AG, 2018Co-Authors: Chan-joo Lee, Guo Shen, Byung-min Kim, Francesco LambiaseAbstract:The hole-clinching process is one of the mechanical methods for joining dissimilar materials, such as aluminum alloy with advanced high-strength Steel, hot-Pressed Steel, and carbon fiber reinforced plastics, employing forming technology-based methods. In joint design, the analysis of the failure-mode dependent joint strength is a crucial step in achieving structural performance for practical applications. In this study, the influence of the geometrical interlocking parameters on the failure-mode dependent joint strength was investigated in order to design the geometrical interlocking shape of the hole-clinched joint to achieve a target joint strength. Moreover, the failure process of the hole-clinched joint under pullout loading condition was studied to determine the geometrical interlocking parameters that affect joint strength. Based on the results of the finite element analysis, an analytical approach for the failure-mode dependent joint strength was proposed to predict the strength of the hole-clinched joint. In addition, the proposed analytical approach was applied to the hole-clinching process with dissimilar materials. Its effectiveness was then verified using the cross-tension test. Accordingly, it was found that it was possible to predict the failure modes and joint strength with a maximum error of 7.8%
Guo Shen - One of the best experts on this subject based on the ideXlab platform.
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Analysis of Failure-Mode Dependent Joint Strength in Hole Clinching from the Aspects of Geometrical Interlocking Parameters
MDPI AG, 2018Co-Authors: Chan-joo Lee, Guo Shen, Byung-min Kim, Francesco LambiaseAbstract:The hole-clinching process is one of the mechanical methods for joining dissimilar materials, such as aluminum alloy with advanced high-strength Steel, hot-Pressed Steel, and carbon fiber reinforced plastics, employing forming technology-based methods. In joint design, the analysis of the failure-mode dependent joint strength is a crucial step in achieving structural performance for practical applications. In this study, the influence of the geometrical interlocking parameters on the failure-mode dependent joint strength was investigated in order to design the geometrical interlocking shape of the hole-clinched joint to achieve a target joint strength. Moreover, the failure process of the hole-clinched joint under pullout loading condition was studied to determine the geometrical interlocking parameters that affect joint strength. Based on the results of the finite element analysis, an analytical approach for the failure-mode dependent joint strength was proposed to predict the strength of the hole-clinched joint. In addition, the proposed analytical approach was applied to the hole-clinching process with dissimilar materials. Its effectiveness was then verified using the cross-tension test. Accordingly, it was found that it was possible to predict the failure modes and joint strength with a maximum error of 7.8%
Byung-min Kim - One of the best experts on this subject based on the ideXlab platform.
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Analysis of Failure-Mode Dependent Joint Strength in Hole Clinching from the Aspects of Geometrical Interlocking Parameters
MDPI AG, 2018Co-Authors: Chan-joo Lee, Guo Shen, Byung-min Kim, Francesco LambiaseAbstract:The hole-clinching process is one of the mechanical methods for joining dissimilar materials, such as aluminum alloy with advanced high-strength Steel, hot-Pressed Steel, and carbon fiber reinforced plastics, employing forming technology-based methods. In joint design, the analysis of the failure-mode dependent joint strength is a crucial step in achieving structural performance for practical applications. In this study, the influence of the geometrical interlocking parameters on the failure-mode dependent joint strength was investigated in order to design the geometrical interlocking shape of the hole-clinched joint to achieve a target joint strength. Moreover, the failure process of the hole-clinched joint under pullout loading condition was studied to determine the geometrical interlocking parameters that affect joint strength. Based on the results of the finite element analysis, an analytical approach for the failure-mode dependent joint strength was proposed to predict the strength of the hole-clinched joint. In addition, the proposed analytical approach was applied to the hole-clinching process with dissimilar materials. Its effectiveness was then verified using the cross-tension test. Accordingly, it was found that it was possible to predict the failure modes and joint strength with a maximum error of 7.8%