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Marcus Ohman - One of the best experts on this subject based on the ideXlab platform.

Evangelos Tsotsas - One of the best experts on this subject based on the ideXlab platform.

  • Influence of operating parameters on process behavior and product quality in continuous spray fluidized Bed Agglomeration
    Powder Technology, 2020
    Co-Authors: Gerd Strenzke, Andreas Bück, Robert Dürr, Evangelos Tsotsas
    Abstract:

    Abstract The present work investigates continuous spray fluidized Bed Agglomeration with internal separation using glass primary particles and sprayed solution of cellulosic binder. Different fluidization and thermal parameters were investigated with respect to their influences on process behavior and product quality. Product quality is characterized with respect to particle size, sphericity and porosity. Trends between operation parameters and product characteristics are established, especially in view of the drying potential of the fluidization gas. In addition to the successful identification of the parameter influences, this study has detected general relationships between drying potential and agglomerate porosity, as well as between agglomerate size and porosity.

  • Stochastic model to simulate spray fluidized Bed Agglomeration: a morphological approach
    Powder Technology, 2019
    Co-Authors: Abhinandan Kumar Singh, Evangelos Tsotsas
    Abstract:

    Abstract Constant volume Monte Carlo (CVMC) method is a stochastic method used to describe the agglomerate growth during spray fluidized Bed Agglomeration (SFBA). The methodology overcomes the difficulties of expressing and solving multivariate population balance equations (PBE). It enables to account for micro-scale events and processes involved in the Agglomeration process, especially for binder addition and drying. Previous CVMC models assume that all agglomerates have the same porosity. This simplistic assumption is replaced in the present paper by given fractal dimension, which means that porosity can change with agglomerate size and process conditions. Evaluation of measured morphological descriptors and the Agglomeration rates shows that this leads to more realistic results.

  • Bifurcation analysis of process stability of continuous fluidized Bed Agglomeration with external product classification
    Computer Aided Chemical Engineering, 2016
    Co-Authors: Andreas Bück, M. Wegner, Christoph Neugebauer, Stefan Palis, Evangelos Tsotsas
    Abstract:

    Abstract This contribution discusses the process behaviour of continuous fluidised Bed Agglomeration with external product screening and milling. The stability behaviour is tracked in the parameter plane (aggregation efficiency and milling diameter) by parameter continuation methods. It is shown that for EKE and gravitational kernels, loss of stable operation with onset of oscillatory behaviour has to be expected.

  • A new framework for population balance modeling of spray fluidized Bed Agglomeration
    Particuology, 2015
    Co-Authors: Mubashir Hussain, Jitendra Kumar, Evangelos Tsotsas
    Abstract:

    Abstract Previous work (Hussain et al. (2013). Chemical Engineering Science, 101, 35) has pointed out that the conventional, one-dimensional population balance equation for aggregation can be expanded to accurately reproduce the results of discrete simulations of spray fluidized Bed Agglomeration. However, some parameters had to be imported from the discrete simulation (Monte-Carlo). The present paper shows how the expanded population balance can be run without importing parameters from the Monte-Carlo simulation. The expanded population balance still reproduces the results of Monte-Carlo simulations accurately, taking into account key micro-scale phenomena (sessile droplet drying, efficiency of collisions), but with much lower computational cost. Required input parameters are just the drying time of sessile droplets (calculated in advance), and the pre-factor of an equation that correlates particle collision frequency with fluidized Bed expansion. In this way, the expanded population balance is, apart from autonomous, also (nearly) predictive. Its performance is demonstrated by comparisons with both Monte-Carlo results and experimental data for various operating conditions (binder mass flow rate, gas temperature). Despite formally being a one-dimensional expression, the expanded population balance captures additional properties, such as the number of wet particles and the number of droplets in the system, which are even difficult to measure in experiments.

  • Modeling of aggregation kernel using Monte Carlo simulations of spray fluidized Bed Agglomeration
    AIChE Journal, 2014
    Co-Authors: Mubashir Hussain, Evangelos Tsotsas, Mirko Peglow, Jitendra Kumar
    Abstract:

    The present work attempts to consider the microscopic mechanisms of spray fluidized Bed Agglomeration while modeling the macroscopic kinetics of the process. A microscale approach, constant volume Monte-Carlo simulation, is used to analyze the effects of micro-processes on the aggregation behavior and identify the influencing parameters. The identified variables, namely the number of wet particles, the total number of particles, and the number of droplets are modeled and combined in the form of an aggregation kernel. The proposed kernel is then used in a one-dimensional population balance equation for predicting the particle number density distribution. The only fitting parameters remaining in the population balance system are the collision frequency per particle and a success fraction accounting for the dissipation of kinetic energy. Predictions of the population balance model are compared with the results of Monte-Carlo simulations for a variation of significant operating parameters and found to be in good agreement. © 2014 American Institute of Chemical Engineers AIChE J, 60: 855–868, 2014

Pimon Jamnong - One of the best experts on this subject based on the ideXlab platform.

Nakarin Jinapong - One of the best experts on this subject based on the ideXlab platform.

Christelle Turchiuli - One of the best experts on this subject based on the ideXlab platform.

  • Fluidised Bed Agglomeration of particles with different glass transition temperatures
    Powder Technology, 2015
    Co-Authors: Carlos Aviles, Elisabeth Dumoulin, Christelle Turchiuli
    Abstract:

    Fluidised Bed Agglomeration of particles consists in spraying liquid drops (water or binder solution) on the surface of particles, fluidised by hot air, in order to create sticky regions to allow formation of agglomerates when the sticky particles collide. Many parameters influence agglomerate growth, especially those controlling the particle circulation, and the water and temperature conditions within the Bed that determine drying and particle stickiness linked to the glass transition of amorphous components and to the viscosity of moist zones at the particle surface. Maltodextrin DE12 and DE21 particles with different glass transition temperature domains were agglomerated in a batch bench scale fluidised Bed, under constant mechanical constraints, changing the sprayed water feed rate and the fluidisation air temperature in order to investigate the influence of particle stickiness on agglomerate growth kinetics and mechanism. The two powders showed a different sensitivity to the water and temperature constraints applied. Whilst for maltodextrin DE12, the size and growth rate increased significantly with the sprayed water flow rate, only a small variation was observed for maltodextrin DE21. In both cases, Agglomeration occurred in two stages: firstly, the association of initial particles and secondly the Agglomeration of intermediate agglomerates into larger and more porous structures. The change from one growth mechanism to the other depended on the conditions, and influenced the size distribution and structure of agglomerates.

  • Aroma encapsulation in powder by spray drying, and fluid Bed Agglomeration and coating
    2013
    Co-Authors: Christelle Turchiuli, Elisabeth Dumoulin
    Abstract:

    Aroma encapsulation in powder by spray drying, and fluid Bed Agglomeration and coating

  • Milk powder agglomerate growth and properties in fluidized Bed Agglomeration
    Dairy Science & Technology, 2013
    Co-Authors: A. Barkouti, Christelle Turchiuli, J. A. Carcel, Elisabeth Dumoulin
    Abstract:

    Fluidized Bed Agglomeration is used to produce large and porous dry agglomerates with improved instant properties. Water (or binder solution) is sprayed in the fluidized Bed of particles to render their surface sticky. The agglomerate growth results from the repetition of different steps (wetting of the particle surface, particles collision and bridging, and drying) and depends on the processing conditions and product properties. In this work, skim and whole milk powders were fluidized in hot air and agglomerated by spraying water in a bench-scale batch fluidized Bed. The aim was to study the impact of the sprayed water flow rate (0-5.5 g.min(-1)), particle load (300-400 g), initial particle size (200-350 mu m), and composition (skim-whole milk) on the growth mechanisms and on the properties of the agglomerates obtained. Powder samples were regularly taken in the fluidized Bed during Agglomeration and characterized for the size, size distribution, and water content. Whatever the conditions tested, the size increase and the evolution of the particle size distribution during Agglomeration were found to mainly depend on the relative amount of water sprayed in the particle Bed. Agglomeration occurred in two stages, with first the rapid association of initial particles into intermediate structures, and second, the progressive growth of porous agglomerates. In any case, Agglomeration allowed improving instant properties of the milk powder.

  • Fluidised Bed Agglomeration: Agglomerates shape and end-use properties
    Powder Technology, 2005
    Co-Authors: Christelle Turchiuli, Zouheir Eloualia, Noureddine El Mansouri, Elisabeth Dumoulin
    Abstract:

    Abstract Agglomerated powders properties depend on the process used and on the operating conditions during Agglomeration. Fluidised Bed Agglomeration in one of the suitable processes to produce instant powders. Agglomerates obtained exhibit different shapes, structures and therefore end-use properties depending on the type of binder used, its amount, the way it is introduced…. In this study physical (size, shape) and end-use properties (wettability, friability, flowability) of zein particles agglomerated with maltodextrin introduced as a liquid solution (A) or as a powder (B) were compared. (A) type agglomerates were larger, more irregular and more fragile than (B) type ones. In case (A) the use of less concentrated binder solutions was found advantageous for the properties of agglomerates. In case (B), better agglomerates properties were obtained using binder particles smaller than the solid ones and limiting the duration of the operation by spraying limited amount of water.

  • Oil encapsulation by spray drying and fluidised Bed Agglomeration
    Innovative Food Science and Emerging Technologies, 2005
    Co-Authors: Christelle Turchiuli, M Fuchs, M Bohin, Marieelisabeth Cuvelier, C Ordonnaud, Marie-noëlle Maillard
    Abstract:

    Many active components (anti-oxidants, aromas) are lipophilic substances, available in liquid form and have to be protected from the environment. Encapsulation of oil drops into a solid matrix is regarded as an efficient protection method and a means of formulating liquid compounds in a solid dosed form. The aim of this study is to investigate the feasibility of encapsulation of a vegetable oil (ISIO4 (R), 5% w/w dry matter) used as a model into a mixture of maltodextrin and acacia guru. Encapsulation was completed in three stages, i.e. emulsification, spray drying and fluid Bed Agglomeration. Optimal operating conditions for spray drying and Agglomeration were identified. Powders were characterized before and after Agglomeration in terms of oil content and protection (dispersion into the matrix, surface oil content, oxidation) and powder handling properties (flowability, wettability, friability). The proposed encapsulation method provided powders where oil droplets were well dispersed and protected (oil droplets diameter lower than 1 mu m in reconstituted emulsions, less than 2% of the total oil content at the particle surface, oil oxidation lowered compared to unprotected oil). Agglomeration did not change oil encapsulation properties of the spray-dried powder but considerably improved its wettability.