Factory Gate

14,000,000 Leading Edge Experts on the ideXlab platform

Scan Science and Technology

Contact Leading Edge Experts & Companies

Scan Science and Technology

Contact Leading Edge Experts & Companies

The Experts below are selected from a list of 1245 Experts worldwide ranked by ideXlab platform

Martin Kumar Patel - One of the best experts on this subject based on the ideXlab platform.

  • assessing availability and greenhouse gas emissions of lignocellulosic biomass feedstock supply case study for a catchment in england
    Biofuels Bioproducts and Biorefining, 2019
    Co-Authors: Onesmus N Mwabonje, Martin Kumar Patel, G M Richter, Kenny Yeung, Jeremy Woods
    Abstract:

    Feedstocks from lignocellulosic biomass (LCB) include crop residues and dedicated perennial biomass crops. The latter are often considered superior in terms of climate change mitigation potential. Uncertainty remains over their availability as feedstocks for biomass provision and the net greenhouse gas emissions (GHG) during crop production. Our objective was to assess the optimal land allocation to wheat and Miscanthus in a specific case study located in England, to increase biomass availability, improve the carbon balance (and reduce the consequent GHG emissions), and minimally constrain grain production losses from wheat. Using soil and climate variables for a catchment in east England, biomass yields and direct nitrogen emissions were simulated with validated process‐based models. A ‘Field to up‐stream Factory Gate’ life‐cycle assessment was conducted to estimate indirect management‐related GHG emissions. Results show that feedstock supply from wheat straw can be supplemented beneficially with LCB from Miscanthus grown on selected low‐quality soils. In our study, 8% of the less productive arable land area was dedicated to Miscanthus, increasing total LCB provision by about 150%, with a 52% reduction in GHG emission per ton LCB delivered and only a minor effect on wheat grain production (−3%). In conclusion, even without considering the likely carbon sequestration in impoverished soils, agriculture should embrace the opportunities to provide the bioeconomy with LCB from dedicated, perennial crops. © 2019 Society of Chemical Industry and John Wiley & Sons, Ltd

  • environmental assessment of coloured fabrics and opportunities for value creation spin dyeing versus conventional dyeing of modal fabrics
    Journal of Cleaner Production, 2014
    Co-Authors: N Terinte, B M K Manda, J Taylor, K C Schuster, Martin Kumar Patel
    Abstract:

    Textile wet processing such as dyeing adds value to the apparel but has the potential to cause significant environmental and human health impacts. The objective of this study is to compare the environmental impacts of fabrics made of spun-dyed modal with conventionally dyed modal fabrics (for production in Austria, system "cradle-to-Factory Gate"). The chosen functional unit is one kilogram of black modal knitted fabric. We assessed energy use, GHG emissions, water use and the impact categories covered by CML 2001 method. We found that the cradle to Gate production of spun-dyed modal fabric has 50% lower energy use, 60% lower carbon footprint, and requires only 50% of water and has significantly lower (40–60%) environmental impacts compared to conventionally dyed fabric. Sensitivity analysis with liquor ratios and number of washing cycles does not substantially change the above results. Conventional dyeing in China leads to four-fold higher GHG emissions per kg fabric compared to spin-dyeing in Austria. Finally, we described linkages of sustainable innovation with business value creation. We showed that spin-dyeing can significantly reduce costs for value chain actors, helps reducing the environmental footprint of end products, enhances reputation of brands and retailers, and can contribute to mitigating global problems while catering for the rising demand for clothing fuelled by ever growing world population.

  • succinic acid production derived from carbohydrates an energy and greenhouse gas assessment of a platform chemical toward a bio based economy
    Biofuels Bioproducts and Biorefining, 2014
    Co-Authors: Ioannis Tsiropoulos, A L Roes, Martin Kumar Patel
    Abstract:

    Bio-based succinic acid has the potential to become a platform chemical, i.e. a key building block for deriving both commodity and high-value chemicals, which makes it an attractive compound in a bio-based economy. A few companies and industrial consortia have begun to develop its industrial production on a large scale. A life cycle assessment of different bio-based succinic acid production processes, based on dextrose from corn, was performed to investiGate their non-renewable energy use (NREU) and greenhouse gas (GHG) emissions, from cradle-to-Factory Gate in Europe. Three processes were studied, i.e. (i) low pH yeast fermentation with downstream processing (DSP) by direct crystallization, (ii) anaerobic fermentation to succinate salt at neutral pH (pH7) and subsequent DSP by electrodialysis, and (iii) a similar process producing ammonium sulfate as co-product in DSP. These processes are compared to the production of petrochemical maleic anhydride, succinic acid, and adipic acid. Low pH yeast fermentation to succinic acid with direct crystallization was found to have significantly lower GHG emissions and NREU, compared to other fermentation routes and three petrochemical routes. However, the disparity in GHG emissions between this process and the electrodialysis process becomes less prominent if one considers a cleaner electricity mix than the current European production mix. Moreover, this study highlights that the allocation approach in corn wet milling and the succinic acid plant location strongly influence the results. Overall, the results suggest that low pH yeast fermentation with direct crystallization is the most beneficial process to bio-based succinic acid from an environmental perspective. © 2013 Society of Chemical Industry and John Wiley & Sons, Ltd

  • environmental impact assessment of man made cellulose fibres
    Resources Conservation and Recycling, 2010
    Co-Authors: Li Shen, Ernst Worrell, Martin Kumar Patel
    Abstract:

    Man-made cellulose fibres have played an important role in the production of textile products for more than 70 years. The purpose of this study is to assess the environmental impact of man-made cellulose fibres. Life cycle assessment (LCA) was conducted for three types of fibres (i.e. Viscose, Modal and Tencel) produced by Lenzing AG. The functional unit is one tonne of staple fibre. The system boundary is cradle to Factory Gate. We compared the LCA results with other commodity fibres, namely cotton, PET and PP. Primary energy demand, water use, land use and the CML baseline impact categories were assessed. Sensitivity analyses were carried out to understand the influence of different allocation methods. In addition, three single score methods were introduced and applied. The LCA results show that four modern man-made cellulose fibre products, namely Tencel, Modal, Viscose (Austria) and Tencel (2012), have the lowest overall impact among all fibres studied. Viscose (Asia) has a higher overall impact than the other man-made cellulose fibres and is comparable to PET. Cotton is identified as the least preferred choice due to its high ecotoxicity impacts, eutrophication, water use and land use. The LCA results are influenced by the allocation methods applied; however, the ranking of all fibres does not change.

M B M De Koster - One of the best experts on this subject based on the ideXlab platform.

  • Factory Gate pricing an analysis of the dutch retail distribution
    European Journal of Operational Research, 2006
    Co-Authors: H Le M Blanc, F C A M Cruijssen, H A Fleuren, M B M De Koster
    Abstract:

    Factory Gate pricing (FGP) is a relatively new phenomenon in retail distribution. Under FGP, products are no longer delivered at the retailer distribution center, but collected by the retailer at the Factory Gates of the suppliers. Owing to both the asymmetry in the distribution networks (the supplier sites greatly outnumber the retailer distribution centers) and the better inventory and transport coordination mechanisms, this is likely to result in high cost savings. A mathematical model was used to analyze the benefits of FGP. The main contribution of this paper is its practical approach to transport consolidation in this recently emerging supply chain concept in retail distribution. Extensive numerical results for a large real-life case study of the Dutch retail distribution are presented to show the effect of the orchestration shift from supplier to retailer, the improved coordination mechanisms, and sector-wide cooperation.

  • Factory Gate pricing an analysis of the dutch retail distribution
    ERIM Report Series Research in Management, 2004
    Co-Authors: H Le M Blanc, F C A M Cruijssen, H A Fleuren, M B M De Koster
    Abstract:

    textabstractFactory Gate Pricing (FGP) is a relatively new phenomenon in retail distribution. Under FGP, products are no longer delivered at the retailer distribution center, but collected by the retailer at the Factory Gates of the suppliers. Owing to both the asymmetry in the distribution networks (the supplier sites greatly outnumber the retailer distribution centers) and the better inventory and transport coordination mechanisms, this is likely to result in high savings. A mathematical model was used to analyze the benefits of FGP for a case study in the Dutch retail sector. Extensive numerical results are presented to show the effect of the orchestration shift from supplier to retailer, the improved coordination mechanisms, and sector-wide cooperation.

  • Factory Gate pricing an analysis of the dutch retail distribution
    Social Science Research Network, 2004
    Co-Authors: H Le M Blanc, F C A M Cruijssen, H A Fleuren, M B M De Koster
    Abstract:

    Factory Gate Pricing (FGP) is a relatively new phenomenon in retail distribution. Under FGP, products are no longer delivered at the retailer distribution center, but collected by the retailer at the Factory Gates of the suppliers. Owing to both the asymmetry in the distribution networks (the supplier sites greatly outnumber the retailer distribution centers) and the better inventory and transport coordination mechanisms, this is likely to result in high savings. A mathematical model was used to analyze the benefits of FGP for a case study in the Dutch retail sector. Extensive numerical results are presented to show the effect of the orchestration shift from supplier to retailer, the improved coordination mechanisms, and sector-wide cooperation.

Jeremy Woods - One of the best experts on this subject based on the ideXlab platform.

  • assessing availability and greenhouse gas emissions of lignocellulosic biomass feedstock supply case study for a catchment in england
    Biofuels Bioproducts and Biorefining, 2019
    Co-Authors: Onesmus N Mwabonje, Martin Kumar Patel, G M Richter, Kenny Yeung, Jeremy Woods
    Abstract:

    Feedstocks from lignocellulosic biomass (LCB) include crop residues and dedicated perennial biomass crops. The latter are often considered superior in terms of climate change mitigation potential. Uncertainty remains over their availability as feedstocks for biomass provision and the net greenhouse gas emissions (GHG) during crop production. Our objective was to assess the optimal land allocation to wheat and Miscanthus in a specific case study located in England, to increase biomass availability, improve the carbon balance (and reduce the consequent GHG emissions), and minimally constrain grain production losses from wheat. Using soil and climate variables for a catchment in east England, biomass yields and direct nitrogen emissions were simulated with validated process‐based models. A ‘Field to up‐stream Factory Gate’ life‐cycle assessment was conducted to estimate indirect management‐related GHG emissions. Results show that feedstock supply from wheat straw can be supplemented beneficially with LCB from Miscanthus grown on selected low‐quality soils. In our study, 8% of the less productive arable land area was dedicated to Miscanthus, increasing total LCB provision by about 150%, with a 52% reduction in GHG emission per ton LCB delivered and only a minor effect on wheat grain production (−3%). In conclusion, even without considering the likely carbon sequestration in impoverished soils, agriculture should embrace the opportunities to provide the bioeconomy with LCB from dedicated, perennial crops. © 2019 Society of Chemical Industry and John Wiley & Sons, Ltd

Konrad Hungerbühler - One of the best experts on this subject based on the ideXlab platform.

  • The Environmental Importance of Energy Use in Chemical Production
    Journal of Industrial Ecology, 2010
    Co-Authors: Gregor Wernet, Christopher L. Mutel, Stefanie Hellweg, Konrad Hungerbühler
    Abstract:

    Summary In many cases, policy makers and laymen perceive harmful emissions from chemical plants as the most important source of environmental impacts in chemical production. As a result, regulations and environmental efforts have tended to focus on this area. Concerns about energy use and greenhouse gas emissions, however, are increasing in all industrial sectors. Using a life cycle assessment (LCA) approach, we analyzed the full environmental impacts of producing 99 chemical products in Western Europe from cradle to Factory Gate. We applied several life cycle impact assessment (LCIA) methods to cover various impact areas. Our analysis shows that for both organic and inorganic chemical production in industrial countries, energy-related impacts often represent more than half and sometimes up to 80% of the total impacts, according to a range of LCIA methods. Resource use for material feedstock is also important, whereas direct emissions from chemical plants may make up only 5% to 10% of the total environmental impacts. Additionally, the energy-related impacts of organic chemical production increase with the complexity of the chemicals. The results of this study offer important information for policy makers and sustainability experts in the chemical industry striving to reduce environmental impacts. We identify more sustainable energy production and use as an important option for improvements in the environmental profile of chemical production in industrial countries, especially for the production of advanced organic and fine chemicals.

  • Life cycle assessment of fine chemical production: a case study of pharmaceutical synthesis
    The International Journal of Life Cycle Assessment, 2010
    Co-Authors: Gregor Wernet, Hans Peter D Isenring, Sarah Conradt, Concepción Jiménez-gonzález, Konrad Hungerbühler
    Abstract:

    Background, aim, and scope Pharmaceuticals have been recently discussed in the press and literature regarding their occurrence in rivers and lakes, mostly due to emissions after use. The production of active pharmaceutical ingredients (APIs) has been less analyzed for environmental impacts. In this work, a life cycle assessment (LCA) of the production of an API from cradle to Factory Gate was carried out. The main sources of environmental impacts were identified. The resulting environmental profile was compared to a second pharmaceutical production and to the production of basic chemicals. Materials and methods Detailed production data of a pharmaceutical production in Basel, Switzerland were used as the basis of this work. Information about the production of precursor chemicals was available as well. Using models and the ecoinvent database to cover remaining data gaps, a full life cycle inventory of the whole production was created. Using several life cycle impact assessment methods, including Cumulative Energy Demand (CED), Global Warming Potential (GWP), Eco-Indicator 99 (EI99), Ecological Scarcity 2006, and TRACI, these results were analyzed and the main sources of environmental burdens identified. Results Pharmaceutical production was found to have significantly more environmental impacts than basic chemical production in a kilogram-per-kilogram basis. Compared to average basic chemical production, the API analyzed had a CED 20 times higher, a GWP 25 times higher and an EI99 (H/A) 17 times higher. This was expected to a degree, as basic chemicals are much less complex molecules and require significantly fewer chemical transformations and purifications than pharmaceutical compounds. Between 65% and 85% of impacts were found to be caused by energy production and use. The fraction of energy-related impacts increased throughout the production process. Feedstock use was another major contributor, while process emissions not caused by energy production were only minor contributors to the environmental impacts. Discussion The results showed that production of APIs has much higher impacts than basic chemical production. This was to be expected given the increased complexity of pharmaceutical compounds as compared with basic chemicals, the smaller production volumes, and the fact that API production lines are often newer and less optimized than the production of more established basic chemicals. The large contributions of energy-related processes highlight the need for a detailed assessment of energy use in pharmaceutical production. The analysis of the energy-related contributions to the overall impacts on a process step level allows a comprehensive understanding of each process’ contribution to overall impacts and their energy intensities. Conclusions Environmental impacts of API production were estimated in a cradle-to-Gate boundary. The major contributors to the environmental impacts in aggregating methods were resource consumption and emissions from energy production. Process emissions from the pharmaceutical manufacturing plant itself were less of a concern in developed countries. Producers aiming to increase their sustainability should increase efforts to reduce mass intensity and to improve energy efficiency. Recommendations and perspectives Pharmaceutical companies have increased their efforts to optimize resource efficiency and energy use in order to improve their environmental performance. The results of this study can be used as a first step to perform a full cradle to grave LCA of pharmaceutical production and use, which could include other important phases of the pharmaceutical product life cycle. To assess a commercial pharmaceutical, the results of API production have to be compared to the contributions of other ingredients and formulation.

H Le M Blanc - One of the best experts on this subject based on the ideXlab platform.

  • Factory Gate pricing an analysis of the dutch retail distribution
    European Journal of Operational Research, 2006
    Co-Authors: H Le M Blanc, F C A M Cruijssen, H A Fleuren, M B M De Koster
    Abstract:

    Factory Gate pricing (FGP) is a relatively new phenomenon in retail distribution. Under FGP, products are no longer delivered at the retailer distribution center, but collected by the retailer at the Factory Gates of the suppliers. Owing to both the asymmetry in the distribution networks (the supplier sites greatly outnumber the retailer distribution centers) and the better inventory and transport coordination mechanisms, this is likely to result in high cost savings. A mathematical model was used to analyze the benefits of FGP. The main contribution of this paper is its practical approach to transport consolidation in this recently emerging supply chain concept in retail distribution. Extensive numerical results for a large real-life case study of the Dutch retail distribution are presented to show the effect of the orchestration shift from supplier to retailer, the improved coordination mechanisms, and sector-wide cooperation.

  • Factory Gate pricing an analysis of the dutch retail distribution
    ERIM Report Series Research in Management, 2004
    Co-Authors: H Le M Blanc, F C A M Cruijssen, H A Fleuren, M B M De Koster
    Abstract:

    textabstractFactory Gate Pricing (FGP) is a relatively new phenomenon in retail distribution. Under FGP, products are no longer delivered at the retailer distribution center, but collected by the retailer at the Factory Gates of the suppliers. Owing to both the asymmetry in the distribution networks (the supplier sites greatly outnumber the retailer distribution centers) and the better inventory and transport coordination mechanisms, this is likely to result in high savings. A mathematical model was used to analyze the benefits of FGP for a case study in the Dutch retail sector. Extensive numerical results are presented to show the effect of the orchestration shift from supplier to retailer, the improved coordination mechanisms, and sector-wide cooperation.

  • Factory Gate pricing an analysis of the dutch retail distribution
    Social Science Research Network, 2004
    Co-Authors: H Le M Blanc, F C A M Cruijssen, H A Fleuren, M B M De Koster
    Abstract:

    Factory Gate Pricing (FGP) is a relatively new phenomenon in retail distribution. Under FGP, products are no longer delivered at the retailer distribution center, but collected by the retailer at the Factory Gates of the suppliers. Owing to both the asymmetry in the distribution networks (the supplier sites greatly outnumber the retailer distribution centers) and the better inventory and transport coordination mechanisms, this is likely to result in high savings. A mathematical model was used to analyze the benefits of FGP for a case study in the Dutch retail sector. Extensive numerical results are presented to show the effect of the orchestration shift from supplier to retailer, the improved coordination mechanisms, and sector-wide cooperation.