Particle Kinetic Energy

14,000,000 Leading Edge Experts on the ideXlab platform

Scan Science and Technology

Contact Leading Edge Experts & Companies

Scan Science and Technology

Contact Leading Edge Experts & Companies

The Experts below are selected from a list of 32187 Experts worldwide ranked by ideXlab platform

N. H. March - One of the best experts on this subject based on the ideXlab platform.

Jan K. Spelt - One of the best experts on this subject based on the ideXlab platform.

  • erosion modeling in abrasive slurry jet micro machining of brittle materials
    Journal of Manufacturing Processes, 2015
    Co-Authors: Haj Mohammad R Jafar, Jan K. Spelt, H Nouraei, M Emamifar, M Papini
    Abstract:

    Abstract Abrasive slurry jet micro-machining (ASJM) uses a relatively low pressure jet of abrasive slurry to machine features such as holes and channels. This study investigated the effect of alumina Particle Kinetic Energy and jet impact angle on the roughness and erosion rate of channels machined in borosilicate glass using ASJM. A computational fluid dynamics model was used to calculate the local Particle impact velocities and angles, and thus the Kinetic energies of Particles striking the surface. Consistent with earlier work on air-driven abrasive jets, the roughness and erosion rate of the channels machined at perpendicular incidence depended only on the Kinetic Energy of Particles above the apparent cracking threshold of the glass target. Slurry jets of higher Kinetic Energy produced rougher channels and higher erosion rates since the impacting Particles caused larger lateral cracks to form, and thus removed larger chips. The measured erosion rate at various impact angles, and the observed damage due to individual alumina Particle impacts, indicated that the dominant mode of material removal was brittle erosion. Two similar analytical brittle-erosion models derived for air-driven abrasive jet micromachining (AJM), were found to predict reasonably well the roughness and the erosion rate of ASJM channels, despite the large differences in the fluid media, flow patterns, and Particle trajectories in AJM and ASJM. A key requirement was that the average Particle Kinetic Energy was calculated using the CFD model. With only minor modifications, the models predicted the channel erosion rate and centreline roughness with average errors of 12% and 17%, respectively. In addition, a numerical simulation, previously developed to predict the erosion in AJM of brittle materials, was used to predict the centreline average roughness, shape parameters and depth of ASJM channels for various machining conditions.

  • abrasive enhanced electrochemical slurry jet micro machining comparative experiments and synergistic effects
    Journal of Materials Processing Technology, 2014
    Co-Authors: H Nouraei, Jan K. Spelt, M Papini
    Abstract:

    Abstract Abrasive enhanced electrochemical slurry-jet machining (ESJM) is presented as a new approach to the micro-machining of metals using a combination of abrasive slurry-jet machining (ASJM) and electrochemical jet machining (ECJM). A novel ESJM prototype was developed to generate a charged slurry jet consisting of a mixture of Al2O3 abrasive Particles and an electrolytic solution of NaCl and NaNO3. A DC potential of 30 V was applied between the nozzle and specimen. A series of micro-channels were machined in Stellite 12 using ASJM, ECJM and ESJM processes to investigate the relative effects of erosion and anodic dissolution on the material removal rate and surface finish in the combined process of ESJM. The results illustrated that the ESJM process results in significantly greater target mass loss rate than the separate erosion and corrosion processes. The magnitude of the synergistic effect on the rate of mass loss was found to vary from positive to negative as the erosion component increased with increasing Particle Kinetic Energy (jet pressure) and Particle concentration. The roughness of the channels machined using ESJM was between that obtained with ASJM and ECJM. The roughness decreased as the erosion component of the total mass loss increased.

  • Blast cleaning of gas turbine components: deposit removal and substrate deformation
    Wear, 2001
    Co-Authors: A. Raykowski, Mahmoud Al-hader, B. Maragno, Jan K. Spelt
    Abstract:

    Abstract The effectiveness of glass and stainless steel spheres in the blast cleaning of stationary gas turbine components was evaluated as a function of Particle size, speed, impact angle, and standoff distance. The overall objective was to maximize the rate of deposit removal while minimizing substrate deformation. It was found that deposit erosion and substrate deformation were strong functions of Particle stream power, Particle Kinetic Energy, and impact angle. The erosion of deposits on compressor and turbine stage components exhibited brittle characteristics, while substrate deformation was ductile. For this reason, an impact angle of 90° to the surface was optimal. Substrate deformation increased with average Particle Kinetic Energy, independent of stream power. Deposit removal with glass media increased with stream power. Blasting with the stainless steel media, which was softer than the substrate, prevented deformation while still removing deposits.

Fengzhou Fang - One of the best experts on this subject based on the ideXlab platform.

  • theoretical study on Particle velocity in micro abrasive jet machining
    Powder Technology, 2019
    Co-Authors: Ruslan Melentiev, Fengzhou Fang
    Abstract:

    Abstract Micro-abrasive jet machining (AJM) is an advanced subtractive machining technology with ample opportunities to form regular micro-patterns on freeform surfaces. AJM removes material mainly through erosion and abrasion, which transform Kinetic Energy to fracture and deform substrates. The Kinetic Energy of a solid Particle is tightly connected to its velocity, which is the most significant source of error in precise prediction of a machined feature. The present study involves both theoretical analysis and two-dimensional axisymmetric numerical simulation of Particle velocity fields at the lower end of the micro-scale. The developed model represents the finest Particles in a cylindrical nozzle down to an inner diameter of 100 μm. The computed results agree well with the experimental data. It is shown that, due to viscous friction, such nozzles are significantly less efficient in terms of Particle saturation with Kinetic Energy. The study highlights the effects of nozzle diameter and length, air pressure, Particle size and density on Particle velocity development through the jet field. Finally, practical recommendations and multiple regression models of maximum Particle velocity, location from the nozzle exit and simplex velocity profile approximation are offered for management of Particle Kinetic Energy.

M Papini - One of the best experts on this subject based on the ideXlab platform.

  • erosion modeling in abrasive slurry jet micro machining of brittle materials
    Journal of Manufacturing Processes, 2015
    Co-Authors: Haj Mohammad R Jafar, Jan K. Spelt, H Nouraei, M Emamifar, M Papini
    Abstract:

    Abstract Abrasive slurry jet micro-machining (ASJM) uses a relatively low pressure jet of abrasive slurry to machine features such as holes and channels. This study investigated the effect of alumina Particle Kinetic Energy and jet impact angle on the roughness and erosion rate of channels machined in borosilicate glass using ASJM. A computational fluid dynamics model was used to calculate the local Particle impact velocities and angles, and thus the Kinetic energies of Particles striking the surface. Consistent with earlier work on air-driven abrasive jets, the roughness and erosion rate of the channels machined at perpendicular incidence depended only on the Kinetic Energy of Particles above the apparent cracking threshold of the glass target. Slurry jets of higher Kinetic Energy produced rougher channels and higher erosion rates since the impacting Particles caused larger lateral cracks to form, and thus removed larger chips. The measured erosion rate at various impact angles, and the observed damage due to individual alumina Particle impacts, indicated that the dominant mode of material removal was brittle erosion. Two similar analytical brittle-erosion models derived for air-driven abrasive jet micromachining (AJM), were found to predict reasonably well the roughness and the erosion rate of ASJM channels, despite the large differences in the fluid media, flow patterns, and Particle trajectories in AJM and ASJM. A key requirement was that the average Particle Kinetic Energy was calculated using the CFD model. With only minor modifications, the models predicted the channel erosion rate and centreline roughness with average errors of 12% and 17%, respectively. In addition, a numerical simulation, previously developed to predict the erosion in AJM of brittle materials, was used to predict the centreline average roughness, shape parameters and depth of ASJM channels for various machining conditions.

  • abrasive enhanced electrochemical slurry jet micro machining comparative experiments and synergistic effects
    Journal of Materials Processing Technology, 2014
    Co-Authors: H Nouraei, Jan K. Spelt, M Papini
    Abstract:

    Abstract Abrasive enhanced electrochemical slurry-jet machining (ESJM) is presented as a new approach to the micro-machining of metals using a combination of abrasive slurry-jet machining (ASJM) and electrochemical jet machining (ECJM). A novel ESJM prototype was developed to generate a charged slurry jet consisting of a mixture of Al2O3 abrasive Particles and an electrolytic solution of NaCl and NaNO3. A DC potential of 30 V was applied between the nozzle and specimen. A series of micro-channels were machined in Stellite 12 using ASJM, ECJM and ESJM processes to investigate the relative effects of erosion and anodic dissolution on the material removal rate and surface finish in the combined process of ESJM. The results illustrated that the ESJM process results in significantly greater target mass loss rate than the separate erosion and corrosion processes. The magnitude of the synergistic effect on the rate of mass loss was found to vary from positive to negative as the erosion component increased with increasing Particle Kinetic Energy (jet pressure) and Particle concentration. The roughness of the channels machined using ESJM was between that obtained with ASJM and ECJM. The roughness decreased as the erosion component of the total mass loss increased.

Norman H. March - One of the best experts on this subject based on the ideXlab platform.