Extruded Filament

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Tengchun Yang - One of the best experts on this subject based on the ideXlab platform.

  • effect of extrusion temperature on the physico mechanical properties of unidirectional wood fiber reinforced polylactic acid composite wfrpc components using fused deposition modeling
    Polymers, 2018
    Co-Authors: Tengchun Yang
    Abstract:

    Wood fiber-reinforced polylactic acid (PLA) composites (WFRPCs) were used as a Filament to manufacture the unidirectional WFRPC components by means of fused deposition modeling (FDM). The physico-mechanical properties of the WFRPC components printed at different extrusion temperatures (200, 210, 220, and 230 °C) were determined. The results revealed that most of the physical properties (moisture content, surface roughness, water absorption rate, and thickness swelling rate) of the printed WFRPC component were not significantly influenced by extrusion temperature, while its density and color difference increased as the extrusion temperature increased. Additionally, the tensile and flexural properties of the FDM-printed WFRPC component decreased when the extrusion temperature was more than 200 °C, whereas the compressive strength and internal bond strength increased by 15.1% and 24.3%, respectively, when the extrusion temperature was increased from 200 to 230 °C. Furthermore, scanning electronic microscopy (SEM) demonstrated that the fracture surface of the tensile component printed at a higher extrusion temperature exhibited a better compatibility at fiber/PLA interfaces and good adhesion between the Extruded Filament segments. These results indicate that the FDM printing process using different extrusion temperatures has a substantial impact on the surface color, density, and mechanical properties of the printed WFRPC component.

  • Effect of Extrusion Temperature on the Physico-Mechanical Properties of Unidirectional Wood Fiber-Reinforced Polylactic Acid Composite (WFRPC) Components Using Fused Deposition Modeling
    'MDPI AG', 2018
    Co-Authors: Tengchun Yang
    Abstract:

    Wood fiber-reinforced polylactic acid (PLA) composites (WFRPCs) were used as a Filament to manufacture the unidirectional WFRPC components by means of fused deposition modeling (FDM). The physico-mechanical properties of the WFRPC components printed at different extrusion temperatures (200, 210, 220, and 230 °C) were determined. The results revealed that most of the physical properties (moisture content, surface roughness, water absorption rate, and thickness swelling rate) of the printed WFRPC component were not significantly influenced by extrusion temperature, while its density and color difference increased as the extrusion temperature increased. Additionally, the tensile and flexural properties of the FDM-printed WFRPC component decreased when the extrusion temperature was more than 200 °C, whereas the compressive strength and internal bond strength increased by 15.1% and 24.3%, respectively, when the extrusion temperature was increased from 200 to 230 °C. Furthermore, scanning electronic microscopy (SEM) demonstrated that the fracture surface of the tensile component printed at a higher extrusion temperature exhibited a better compatibility at fiber/PLA interfaces and good adhesion between the Extruded Filament segments. These results indicate that the FDM printing process using different extrusion temperatures has a substantial impact on the surface color, density, and mechanical properties of the printed WFRPC component

Michael C Breadmore - One of the best experts on this subject based on the ideXlab platform.

  • using printing orientation for tuning fluidic behavior in microfluidic chips made by fused deposition modeling 3d printing
    Analytical Chemistry, 2017
    Co-Authors: Niall P Macdonald, Rosanne M Guijt, Michael C Breadmore
    Abstract:

    Fluidic behavior in microfluidic devices is dictated by low Reynolds numbers, complicating mixing. Here, the effect of the orientation of the Extruded Filament on the fluidic behavior is investigated in fused deposition modeling (FDM) printed fluidic devices. Devices were printed with Filament orientations at 0°, 30°, 60°, and 90° to the direction of the flow. The extent of mixing was observed when pumping yellow and blue solutions into the inlets of a Y-shaped device, and measuring the extent of mixing of two colored solutions under different angles and at flow rates of 25, 50, and 100 μL/min. Fluidic devices printed with Filament Extruded at 60° to the flow showed the highest mixing efficiency, but results obtained at 30° suggested more complex fluid movement, as the measured degree of mixing decreased along the fluidic channel at higher flow rates. To explore this, a device with −37° Filament orientation on the top surface was designed to align with the direction of the first fluid input channel and +3...

  • Using printing orientation for turning fluidic behavior in microfluidic chip made by fused deposition modeling 3D printing
    'American Chemical Society (ACS)', 2017
    Co-Authors: Li Feng, Rosanne M Guijt, Np Macdonald, Michael C Breadmore
    Abstract:

    Fluidic behavior in microfluidic devices is dictated by low Reynolds numbers, complicating mixing. Here, the effect of the orientation of the Extruded Filament on the fluidic behavior is investigated in fused deposition modeling (FDM) printed fluidic devices. Devices were printed with Filament orientations at 0°, 30°, 60°, and 90° to the direction of the flow. The extent of mixing was observed when pumping yellow and blue solutions into the inlets of a Y-shaped device, and measuring the extent of mixing of two colored solutions under different angles and at flow rates of 25, 50, and 100 μL/min. Fluidic devices printed with Filament Extruded at 60° to the flow showed the highest mixing efficiency, but results obtained at 30° suggested more complex fluid movement, as the measured degree of mixing decreased along the fluidic channel at higher flow rates. To explore this, a device with −37° Filament orientation on the top surface was designed to align with the direction of the first fluid input channel and +37° on the bottom surface of the channel to align with the direction of the second fluidic input. Results indicated a rotational movement of the fluids down the microchannel, which were confirmed by computational fluid dynamics. These results demonstrate the impact of the Filament extrusion direction on fluidic behavior in microfluidic devices made by FDM printing. Two chips with laminar flow (0° Filament direction) or mixing flow (+37/−37° Filament direction) were used to perform isotachophoresis and colorimetric detection of iron in river water, respectively, demonstrating the simplicity with which the same device can be tuned for different applications simply by controlling the way the device is printed

Miko Cakmak - One of the best experts on this subject based on the ideXlab platform.

  • complex flow and temperature history during melt extrusion in material extrusion additive manufacturing
    Additive manufacturing, 2018
    Co-Authors: Fang Peng, Bryan D Vogt, Miko Cakmak
    Abstract:

    Abstract 3D printing using the materials extrusion additive manufacturing (ME-AM) process is highly nonisothermal. In this process, a solid polymer Filament is mechanically drawn into a heated hot end (liquefier) where the polymer is ideally melted to a viscous liquid. This melt is Extruded through an orifice using applied pressure of the solid Filament that is continuously being drawn into the extruder. The Extruded Filament melt is deposited to build up the desired part. The poor thermal conductivity of most polymers inevitably leads to temperature gradients, in both the radial and axial directions. Here we quantify the temperature evolution of the polymer Filament in axial direction using embedded fine thermocouples as a function of process parameters. Information about the radial gradients is obtained by introducing dye markers within the Filament through understanding the flow behavior through the extruder by the deformation of the dye from a linear to pseudo parabolic profile. The polymer is heated above the glass transition temperature for less than 30 s for reasonable print conditions with the center of the Filament remaining cooler than the liquefier temperature throughout the process. These process measurements provide critical data to enable improved simulation and modeling of the ME-AM process and the properties of the printed parts.

Niall P Macdonald - One of the best experts on this subject based on the ideXlab platform.

  • using printing orientation for tuning fluidic behavior in microfluidic chips made by fused deposition modeling 3d printing
    Analytical Chemistry, 2017
    Co-Authors: Niall P Macdonald, Rosanne M Guijt, Michael C Breadmore
    Abstract:

    Fluidic behavior in microfluidic devices is dictated by low Reynolds numbers, complicating mixing. Here, the effect of the orientation of the Extruded Filament on the fluidic behavior is investigated in fused deposition modeling (FDM) printed fluidic devices. Devices were printed with Filament orientations at 0°, 30°, 60°, and 90° to the direction of the flow. The extent of mixing was observed when pumping yellow and blue solutions into the inlets of a Y-shaped device, and measuring the extent of mixing of two colored solutions under different angles and at flow rates of 25, 50, and 100 μL/min. Fluidic devices printed with Filament Extruded at 60° to the flow showed the highest mixing efficiency, but results obtained at 30° suggested more complex fluid movement, as the measured degree of mixing decreased along the fluidic channel at higher flow rates. To explore this, a device with −37° Filament orientation on the top surface was designed to align with the direction of the first fluid input channel and +3...

Rosanne M Guijt - One of the best experts on this subject based on the ideXlab platform.

  • using printing orientation for tuning fluidic behavior in microfluidic chips made by fused deposition modeling 3d printing
    Analytical Chemistry, 2017
    Co-Authors: Niall P Macdonald, Rosanne M Guijt, Michael C Breadmore
    Abstract:

    Fluidic behavior in microfluidic devices is dictated by low Reynolds numbers, complicating mixing. Here, the effect of the orientation of the Extruded Filament on the fluidic behavior is investigated in fused deposition modeling (FDM) printed fluidic devices. Devices were printed with Filament orientations at 0°, 30°, 60°, and 90° to the direction of the flow. The extent of mixing was observed when pumping yellow and blue solutions into the inlets of a Y-shaped device, and measuring the extent of mixing of two colored solutions under different angles and at flow rates of 25, 50, and 100 μL/min. Fluidic devices printed with Filament Extruded at 60° to the flow showed the highest mixing efficiency, but results obtained at 30° suggested more complex fluid movement, as the measured degree of mixing decreased along the fluidic channel at higher flow rates. To explore this, a device with −37° Filament orientation on the top surface was designed to align with the direction of the first fluid input channel and +3...

  • Using printing orientation for turning fluidic behavior in microfluidic chip made by fused deposition modeling 3D printing
    'American Chemical Society (ACS)', 2017
    Co-Authors: Li Feng, Rosanne M Guijt, Np Macdonald, Michael C Breadmore
    Abstract:

    Fluidic behavior in microfluidic devices is dictated by low Reynolds numbers, complicating mixing. Here, the effect of the orientation of the Extruded Filament on the fluidic behavior is investigated in fused deposition modeling (FDM) printed fluidic devices. Devices were printed with Filament orientations at 0°, 30°, 60°, and 90° to the direction of the flow. The extent of mixing was observed when pumping yellow and blue solutions into the inlets of a Y-shaped device, and measuring the extent of mixing of two colored solutions under different angles and at flow rates of 25, 50, and 100 μL/min. Fluidic devices printed with Filament Extruded at 60° to the flow showed the highest mixing efficiency, but results obtained at 30° suggested more complex fluid movement, as the measured degree of mixing decreased along the fluidic channel at higher flow rates. To explore this, a device with −37° Filament orientation on the top surface was designed to align with the direction of the first fluid input channel and +37° on the bottom surface of the channel to align with the direction of the second fluidic input. Results indicated a rotational movement of the fluids down the microchannel, which were confirmed by computational fluid dynamics. These results demonstrate the impact of the Filament extrusion direction on fluidic behavior in microfluidic devices made by FDM printing. Two chips with laminar flow (0° Filament direction) or mixing flow (+37/−37° Filament direction) were used to perform isotachophoresis and colorimetric detection of iron in river water, respectively, demonstrating the simplicity with which the same device can be tuned for different applications simply by controlling the way the device is printed