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Irene Fernandez Villegas - One of the best experts on this subject based on the ideXlab platform.

  • interlaminar fracture toughness of 5hs carbon PEEK laminates a comparison between dcb els and mandrel peel tests
    Polymer Testing, 2018
    Co-Authors: Francisco Sacchetti, Wouter Johannes Bernardus Grouve, Laurent Warnet, Irene Fernandez Villegas
    Abstract:

    The present work focuses on the applicability of the mandrel peel test to quantify the interlaminar fracture toughness of 5 harness satin woven fabric Carbon/PEEK composites. For this purpose, the Mandrel Peel (MP) test was compared to the Double Cantilever Beam (DCB) and End-Loaded Split (ELS) test in terms of experimental procedure and results obtained. The interlaminar toughness of the 5 harness Carbon/PEEK was measured both parallel and perpendicular to the predominant fibre direction at the interface. While stable crack propagation was observed in the ELS test, unstable crack propagation (stick-slip) was observed during both the DCB and the mandrel peel tests. In the case of the mandrel peel test, however, the unstable propagation was immediately arrested by the mandrel, limiting the instability and providing numerous crack re-initiation values per unit of crack length. This effect is expected to increase the statistical relevance of a single test and thereby to increase the reliability of the measured values as compared to DCB tests. A fractographic analysis was performed to study the nature of the crack propagation for the different testing techniques. The mandrel peel test was found to be a potentially plausible alternative to the DCB test for woven fabric reinforced composites.

  • Interlaminar fracture toughness of 5HS Carbon/PEEK laminates. A comparison between DCB, ELS and mandrel peel tests
    Polymer Testing, 2018
    Co-Authors: Francisco Sacchetti, Wouter Johannes Bernardus Grouve, Laurent Warnet, Irene Fernandez Villegas
    Abstract:

    The present work focuses on the applicability of the mandrel peel test to quantify the interlaminar fracture toughness of 5 harness satin woven fabric Carbon/PEEK composites. For this purpose, the Mandrel Peel (MP) test was compared to the Double Cantilever Beam (DCB) and End-Loaded Split (ELS) test in terms of experimental procedure and results obtained. The interlaminar toughness of the 5 harness Carbon/PEEK was measured both parallel and perpendicular to the predominant fibre direction at the interface. While stable crack propagation was observed in the ELS test, unstable crack propagation (stick-slip) was observed during both the DCB and the mandrel peel tests. In the case of the mandrel peel test, however, the unstable propagation was immediately arrested by the mandrel, limiting the instability and providing numerous crack re-initiation values per unit of crack length. This effect is expected to increase the statistical relevance of a single test and thereby to increase the reliability of the measured values as compared to DCB tests. A fractographic analysis was performed to study the nature of the crack propagation for the different testing techniques. The mandrel peel test was found to be a potentially plausible alternative to the DCB test for woven fabric reinforced composites.

Francisco Sacchetti - One of the best experts on this subject based on the ideXlab platform.

  • interlaminar fracture toughness of 5hs carbon PEEK laminates a comparison between dcb els and mandrel peel tests
    Polymer Testing, 2018
    Co-Authors: Francisco Sacchetti, Wouter Johannes Bernardus Grouve, Laurent Warnet, Irene Fernandez Villegas
    Abstract:

    The present work focuses on the applicability of the mandrel peel test to quantify the interlaminar fracture toughness of 5 harness satin woven fabric Carbon/PEEK composites. For this purpose, the Mandrel Peel (MP) test was compared to the Double Cantilever Beam (DCB) and End-Loaded Split (ELS) test in terms of experimental procedure and results obtained. The interlaminar toughness of the 5 harness Carbon/PEEK was measured both parallel and perpendicular to the predominant fibre direction at the interface. While stable crack propagation was observed in the ELS test, unstable crack propagation (stick-slip) was observed during both the DCB and the mandrel peel tests. In the case of the mandrel peel test, however, the unstable propagation was immediately arrested by the mandrel, limiting the instability and providing numerous crack re-initiation values per unit of crack length. This effect is expected to increase the statistical relevance of a single test and thereby to increase the reliability of the measured values as compared to DCB tests. A fractographic analysis was performed to study the nature of the crack propagation for the different testing techniques. The mandrel peel test was found to be a potentially plausible alternative to the DCB test for woven fabric reinforced composites.

  • Interlaminar fracture toughness of 5HS Carbon/PEEK laminates. A comparison between DCB, ELS and mandrel peel tests
    Polymer Testing, 2018
    Co-Authors: Francisco Sacchetti, Wouter Johannes Bernardus Grouve, Laurent Warnet, Irene Fernandez Villegas
    Abstract:

    The present work focuses on the applicability of the mandrel peel test to quantify the interlaminar fracture toughness of 5 harness satin woven fabric Carbon/PEEK composites. For this purpose, the Mandrel Peel (MP) test was compared to the Double Cantilever Beam (DCB) and End-Loaded Split (ELS) test in terms of experimental procedure and results obtained. The interlaminar toughness of the 5 harness Carbon/PEEK was measured both parallel and perpendicular to the predominant fibre direction at the interface. While stable crack propagation was observed in the ELS test, unstable crack propagation (stick-slip) was observed during both the DCB and the mandrel peel tests. In the case of the mandrel peel test, however, the unstable propagation was immediately arrested by the mandrel, limiting the instability and providing numerous crack re-initiation values per unit of crack length. This effect is expected to increase the statistical relevance of a single test and thereby to increase the reliability of the measured values as compared to DCB tests. A fractographic analysis was performed to study the nature of the crack propagation for the different testing techniques. The mandrel peel test was found to be a potentially plausible alternative to the DCB test for woven fabric reinforced composites.

David Lee Safranski - One of the best experts on this subject based on the ideXlab platform.

  • Porous PEEK improves the bone-implant interface compared to plasma-sprayed titanium coating on PEEK
    Biomaterials, 2018
    Co-Authors: F. Brennan Torstrick, Todd Sulchek, Daniel Potter, Ken Gall, David Lee Safranski, Robert E. Guldberg
    Abstract:

    Abstract Polyether-ether-ketone (PEEK) is one of the most common materials used for load-bearing orthopaedic devices due to its radiolucency and favorable mechanical properties. However, current smooth-surfaced PEEK implants can lead to fibrous encapsulation and poor osseointegration. This study compared the in vitro and in vivo bone response to two smooth PEEK alternatives: porous PEEK and plasma-sprayed titanium coatings on PEEK. MC3T3 cells were grown on smooth PEEK, porous PEEK, and Ti-coated PEEK for 14 days and assayed for calcium content, osteocalcin, VEGF and ALP activity. Osseointegration was investigated by implanting cylindrical implants into the proximal tibiae of male Sprague Dawley rats for 8 weeks. Bone-implant interfaces were evaluated using μCT, histology and pullout testing. Cells on porous PEEK surfaces produced more calcium, osteocalcin, and VEGF than smooth PEEK and Ti-coated PEEK groups. Bone ingrowth into porous PEEK surfaces was comparable to previously reported porous materials and correlated well between μCT and histology analysis. Porous PEEK implants exhibited greater pullout force, stiffness and energy-to-failure compared to smooth PEEK and Ti-coated PEEK, despite Ti-coated PEEK exhibiting a high degree of bone-implant contact. These results are attributed to increased mechanical interlocking of bone with the porous PEEK implant surface. Overall, porous PEEK was associated with improved osteogenic differentiation in vitro and greater implant fixation in vivo compared to smooth PEEK and Ti-coated PEEK. These results suggest that not all PEEK implants inherently generate a fibrous response and that topography has a central role in determining implant osseointegration.

  • Impaction durability of porous polyether-ether-ketone (PEEK) and titanium-coated PEEK interbody fusion devices
    The Spine Journal, 2018
    Co-Authors: F. Brennan Torstrick, Brett S. Klosterhoff, L. Erik Westerlund, Joanna Gochuico, Kevin T. Foley, Ken Gall, David Lee Safranski
    Abstract:

    Abstract Background Context Various surface modifications, often incorporating roughened or porous surfaces, have recently been introduced to enhance osseointegration of interbody fusion devices. However, these topographical features can be vulnerable to damage during clinical impaction. Despite the potential negative impact of surface damage on clinical outcomes, current testing standards do not replicate clinically relevant impaction loading conditions. Purpose The purpose of this study was to compare the impaction durability of conventional smooth polyether-ether-ketone (PEEK) cervical interbody fusion devices with two surface-modified PEEK devices that feature either a porous structure or plasma-sprayed titanium coating. Study Design/Setting A recently developed biomechanical test method was adapted to simulate clinically relevant impaction loading conditions during cervical interbody fusion procedures. Methods Three cervical interbody fusion devices were used in this study: smooth PEEK, plasma-sprayed titanium-coated PEEK, and porous PEEK (n=6). Following Kienle et al., devices were impacted between two polyurethane blocks mimicking vertebral bodies under a constant 200 N preload. The posterior tip of the device was placed at the entrance between the polyurethane blocks, and a guided 1-lb weight was impacted upon the anterior face with a maximum speed of 2.6 m/s to represent the strike force of a surgical mallet. Impacts were repeated until the device was fully impacted. Porous PEEK durability was assessed using micro-computed tomography (µCT) pre- and postimpaction. Titanium-coating coverage pre- and postimpaction was assessed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy. Changes to the surface roughness of smooth and titanium-coated devices were also evaluated. Results Porous PEEK and smooth PEEK devices showed minimal macroscopic signs of surface damage, whereas the titanium-coated devices exhibited substantial visible coating loss. Quantification of the porous PEEK deformation demonstrated that the porous structure maintained a high porosity (>65%) following impaction that would be available for bone ingrowth, and exhibited minimal changes to pore size and depth. SEM and energy dispersive X-ray spectroscopy analysis of titanium-coated devices demonstrated substantial titanium coating loss after impaction that was corroborated with a decrease in surface roughness. Smooth PEEK showed minimal signs of damage using SEM, but demonstrated a decrease in surface roughness. Conclusion Although recent surface modifications to interbody fusion devices are beneficial for osseointegration, they may be susceptible to damage and wear during impaction. The current study found porous PEEK devices to show minimal damage during simulated cervical impaction, whereas titanium-coated PEEK devices lost substantial titanium coverage.

  • getting PEEK to stick to bone the development of porous PEEK for interbody fusion devices
    Techniques in Orthopaedics, 2017
    Co-Authors: Brennan F Torstrick, Robert E. Guldberg, Ken Gall, David Lee Safranski, Kenneth J Burkus, James L Chappuis, Kathryn E Smith
    Abstract:

    Interbody fusion cages are routinely implanted during spinal fusion procedures to facilitate arthrodesis of a degenerated or unstable vertebral segment. Current cages are most commonly made from polyether-ether-ketone (PEEK) due to its favorable mechanical properties and imaging characteristics. However, the smooth surface of current PEEK cages may limit implant osseointegration and may inhibit successful fusion. We present the development and clinical application of the first commercially available porous PEEK fusion cage (COHERE®, Vertera, Inc., Atlanta, GA) that aims to enhance PEEK osseointegration and spinal fusion outcomes. The porous PEEK structure is extruded directly from the underlying solid and mimics the structural and mechanical properties of trabecular bone to support bone ingrowth and implant fixation. Biomechanical testing of the COHERE® device has demonstrated greater expulsion resistance versus smooth PEEK cages with ridges and greater adhesion strength of porous PEEK versus plasma-sprayed titanium coated PEEK surfaces. In vitro experiments have shown favorable cell attachment to porous PEEK and greater proliferation and mineralization of cell cultures grown on porous PEEK versus smooth PEEK and smooth titanium surfaces, suggesting that the porous structure enhances bone formation at the cellular level. At the implant level, preclinical animal studies have found comparable bone ingrowth into porous PEEK as those previously reported for porous titanium, leading to twice the fixation strength of smooth PEEK implants. Finally, two clinical case studies are presented demonstrating the effectiveness of the COHERE® device in cervical spinal fusion.

Eric J Hampsey - One of the best experts on this subject based on the ideXlab platform.

  • direct synthesis of sulfonated aromatic poly ether ether ketone proton exchange membranes for fuel cell applications
    Journal of Membrane Science, 2004
    Co-Authors: Maria P Gil, Eric J Hampsey
    Abstract:

    Abstract Proton exchange membrane fuel cells (PEMFC) are promising new power sources for vehicles and portable devices. Membranes currently used in PEMFC are perfluorinated polymers such as Nafion ® . Even though such membranes have demonstrated good performances and long-term stability, their high cost and methanol crossover makes them unpractical for large-scale production. Sulfonated aromatic poly(ether ether ketones) (S-PEEKs) based membranes have been studied due to their good mechanical properties, thermal stability and conductivity. In this study, PEEK membranes directly prepared from the sulfonated monomer were evaluated for possible fuel cell applications by determining the degree of sulfonation, water swelling, proton conductivity, methanol diffusivity and thermal stability. As synthesized S-PEEK membranes exhibit conductivities (25 °C) from 0.02 to 0.07 S/cm, water swelling from 13 to 54%, ion-exchange capacities (IEC) from 0.7 to 1.5 meq/g and methanol diffusion coefficients from 3×10 −7 to 5×10 −8  cm 2 /s at 25 °C. These diffusion coefficients are much lower than that of Nafion ® (2×10 −6  cm 2 /s), making S-PEEK membranes a good alternative to reduce problems associated with high methanol crossover in direct methanol fuel cells.

F. Brennan Torstrick - One of the best experts on this subject based on the ideXlab platform.

  • Porous PEEK improves the bone-implant interface compared to plasma-sprayed titanium coating on PEEK
    Biomaterials, 2018
    Co-Authors: F. Brennan Torstrick, Todd Sulchek, Daniel Potter, Ken Gall, David Lee Safranski, Robert E. Guldberg
    Abstract:

    Abstract Polyether-ether-ketone (PEEK) is one of the most common materials used for load-bearing orthopaedic devices due to its radiolucency and favorable mechanical properties. However, current smooth-surfaced PEEK implants can lead to fibrous encapsulation and poor osseointegration. This study compared the in vitro and in vivo bone response to two smooth PEEK alternatives: porous PEEK and plasma-sprayed titanium coatings on PEEK. MC3T3 cells were grown on smooth PEEK, porous PEEK, and Ti-coated PEEK for 14 days and assayed for calcium content, osteocalcin, VEGF and ALP activity. Osseointegration was investigated by implanting cylindrical implants into the proximal tibiae of male Sprague Dawley rats for 8 weeks. Bone-implant interfaces were evaluated using μCT, histology and pullout testing. Cells on porous PEEK surfaces produced more calcium, osteocalcin, and VEGF than smooth PEEK and Ti-coated PEEK groups. Bone ingrowth into porous PEEK surfaces was comparable to previously reported porous materials and correlated well between μCT and histology analysis. Porous PEEK implants exhibited greater pullout force, stiffness and energy-to-failure compared to smooth PEEK and Ti-coated PEEK, despite Ti-coated PEEK exhibiting a high degree of bone-implant contact. These results are attributed to increased mechanical interlocking of bone with the porous PEEK implant surface. Overall, porous PEEK was associated with improved osteogenic differentiation in vitro and greater implant fixation in vivo compared to smooth PEEK and Ti-coated PEEK. These results suggest that not all PEEK implants inherently generate a fibrous response and that topography has a central role in determining implant osseointegration.

  • Impaction durability of porous polyether-ether-ketone (PEEK) and titanium-coated PEEK interbody fusion devices
    The Spine Journal, 2018
    Co-Authors: F. Brennan Torstrick, Brett S. Klosterhoff, L. Erik Westerlund, Joanna Gochuico, Kevin T. Foley, Ken Gall, David Lee Safranski
    Abstract:

    Abstract Background Context Various surface modifications, often incorporating roughened or porous surfaces, have recently been introduced to enhance osseointegration of interbody fusion devices. However, these topographical features can be vulnerable to damage during clinical impaction. Despite the potential negative impact of surface damage on clinical outcomes, current testing standards do not replicate clinically relevant impaction loading conditions. Purpose The purpose of this study was to compare the impaction durability of conventional smooth polyether-ether-ketone (PEEK) cervical interbody fusion devices with two surface-modified PEEK devices that feature either a porous structure or plasma-sprayed titanium coating. Study Design/Setting A recently developed biomechanical test method was adapted to simulate clinically relevant impaction loading conditions during cervical interbody fusion procedures. Methods Three cervical interbody fusion devices were used in this study: smooth PEEK, plasma-sprayed titanium-coated PEEK, and porous PEEK (n=6). Following Kienle et al., devices were impacted between two polyurethane blocks mimicking vertebral bodies under a constant 200 N preload. The posterior tip of the device was placed at the entrance between the polyurethane blocks, and a guided 1-lb weight was impacted upon the anterior face with a maximum speed of 2.6 m/s to represent the strike force of a surgical mallet. Impacts were repeated until the device was fully impacted. Porous PEEK durability was assessed using micro-computed tomography (µCT) pre- and postimpaction. Titanium-coating coverage pre- and postimpaction was assessed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy. Changes to the surface roughness of smooth and titanium-coated devices were also evaluated. Results Porous PEEK and smooth PEEK devices showed minimal macroscopic signs of surface damage, whereas the titanium-coated devices exhibited substantial visible coating loss. Quantification of the porous PEEK deformation demonstrated that the porous structure maintained a high porosity (>65%) following impaction that would be available for bone ingrowth, and exhibited minimal changes to pore size and depth. SEM and energy dispersive X-ray spectroscopy analysis of titanium-coated devices demonstrated substantial titanium coating loss after impaction that was corroborated with a decrease in surface roughness. Smooth PEEK showed minimal signs of damage using SEM, but demonstrated a decrease in surface roughness. Conclusion Although recent surface modifications to interbody fusion devices are beneficial for osseointegration, they may be susceptible to damage and wear during impaction. The current study found porous PEEK devices to show minimal damage during simulated cervical impaction, whereas titanium-coated PEEK devices lost substantial titanium coverage.