Splat Quenching

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C M Sellars - One of the best experts on this subject based on the ideXlab platform.

H. Jones - One of the best experts on this subject based on the ideXlab platform.

Kazuhiko Kuribayashi - One of the best experts on this subject based on the ideXlab platform.

  • in situ observation of metastable rare earth iron garnet formed at the melt substrate interface by Splat Quenching
    Journal of the American Ceramic Society, 2007
    Co-Authors: Kosuke Nagashio, Kazuhiko Kuribayashi, O Yamaguchi, Taketoshi Hibiya
    Abstract:

    The Nd substitution limit in the NdxSm3−xFe5O12 garnet can be metastably extended from x=0.375 up to x=2.0 by Splat Quenching combined with containerless processing. To understand the rapid solidification process at the melt/substrate interface, a droplet with NdxSm3−xFe5O12 composition (x=0.43) was dropped by free fall on a Si wafer having relatively high thermal conductivity. The sequence of dropping, impacting, spreading, and solidification of the droplet was monitored using an infrared high-speed video camera through the Si wafer from the bottom. When the droplet impinged on the Si wafer, an amorphous layer was formed at the initial impact. Then, the metastable garnet nucleated on it, resulting in the first recalescence. Subsequently, the second recalescence of the perovskite, which is stable above the peritectic temperature and identified as a high-temperature phase, was observed ∼3 ms later. This time lag may be ascribed to the considerably low growth rate of the metastable garnet and the difficulty of nucleation of the perovskite on the metastable garnet. This is the first time that the phase transition at the melt/substrate interface during rapid Quenching was observed in situ.

  • In Situ Observation of Metastable Rare‐Earth Iron Garnet Formed at the Melt/Substrate Interface by Splat Quenching
    Journal of the American Ceramic Society, 2007
    Co-Authors: Kosuke Nagashio, Kazuhiko Kuribayashi, O Yamaguchi, Taketoshi Hibiya
    Abstract:

    The Nd substitution limit in the NdxSm3−xFe5O12 garnet can be metastably extended from x=0.375 up to x=2.0 by Splat Quenching combined with containerless processing. To understand the rapid solidification process at the melt/substrate interface, a droplet with NdxSm3−xFe5O12 composition (x=0.43) was dropped by free fall on a Si wafer having relatively high thermal conductivity. The sequence of dropping, impacting, spreading, and solidification of the droplet was monitored using an infrared high-speed video camera through the Si wafer from the bottom. When the droplet impinged on the Si wafer, an amorphous layer was formed at the initial impact. Then, the metastable garnet nucleated on it, resulting in the first recalescence. Subsequently, the second recalescence of the perovskite, which is stable above the peritectic temperature and identified as a high-temperature phase, was observed ∼3 ms later. This time lag may be ascribed to the considerably low growth rate of the metastable garnet and the difficulty of nucleation of the perovskite on the metastable garnet. This is the first time that the phase transition at the melt/substrate interface during rapid Quenching was observed in situ.

  • formation of metastable rare earth iron garnet by Splat Quenching
    Journal of the American Ceramic Society, 2006
    Co-Authors: Kosuke Nagashio, O Yamaguchi, Taketoshi Hibiya, Kazuhiko Kuribayashi
    Abstract:

    The droplet with NdxSm3−xFe5O12 composition was undercooled in an aerodynamic levitator and Splat quenched by copper anvils in order to obtain a metastable garnet with a solubility limit larger than the phase equilibrium solubility limit, x=0.375, for the NdxSm3−xFe5O12 system. The peaks of the garnet were identified with the peaks of the perovskite by powder X-ray diffraction (XRD), although the peak intensity for the garnet decreased with increasing the Nd substitution from x=0.43 to 0.2, and finally disappeared at x=2.2. When the garnet was annealed at 1570 K for 24 h in air, it transformed into a mixture of perovskite and hematite, which indicates that the garnet obtained was the metastable phase. Moreover, the amorphous phase was found in the central part of all the samples even at x=2.2, which was confirmed by micro-focus XRD. The formation of the constituent phases in the as-quenched sample was discussed using a continuous cooling transformation diagram.

  • Formation of Metastable Rare‐Earth Iron Garnet by Splat Quenching
    Journal of the American Ceramic Society, 2006
    Co-Authors: Kosuke Nagashio, O Yamaguchi, Taketoshi Hibiya, Kazuhiko Kuribayashi
    Abstract:

    The droplet with NdxSm3−xFe5O12 composition was undercooled in an aerodynamic levitator and Splat quenched by copper anvils in order to obtain a metastable garnet with a solubility limit larger than the phase equilibrium solubility limit, x=0.375, for the NdxSm3−xFe5O12 system. The peaks of the garnet were identified with the peaks of the perovskite by powder X-ray diffraction (XRD), although the peak intensity for the garnet decreased with increasing the Nd substitution from x=0.43 to 0.2, and finally disappeared at x=2.2. When the garnet was annealed at 1570 K for 24 h in air, it transformed into a mixture of perovskite and hematite, which indicates that the garnet obtained was the metastable phase. Moreover, the amorphous phase was found in the central part of all the samples even at x=2.2, which was confirmed by micro-focus XRD. The formation of the constituent phases in the as-quenched sample was discussed using a continuous cooling transformation diagram.

  • containerless solidification and net shaping by Splat Quenching of undercooled nd2fe14b melts
    Materials Transactions, 2003
    Co-Authors: Kosuke Nagashio, Mingjun Li, Kazuhiko Kuribayashi
    Abstract:

    High-speed optical temperature measurement and digital imaging elucidated the solidification behavior of undercooled Nd2Fe14B melt through containerless processing by an electromagnetic levitation method. The Fe phase solidified primarily from the melt. Subsequently, the remaining melt was undercooled below the peritectic temperature and the Nd2Fe14B phase surrounded the primary Fe dendrites, yielding the recalescence. The clear interface of the thermal field propagated and covered the entire sample. Detailed microstructural observation showed that the Nd2Fe14B phase surrounding the different Fe dendrites mutually came into contact with the several points. This suggested that many sites for nucleation of the Nd2Fe14B phase are not necessary for the successive growth of the Nd2Fe14B phase that was maintained by the spread of the Nd2Fe14B phase to the different primary Fe dendrites. This resulted in the macroscopic interface of the thermal field during recalescence. Moreover, the undercooled melt was dropped from the levitation coil and quenched by a pair of copper chill plates with moulds, the shape of which is a hemisphere cap, in order to obtain a small bulk sample for industrial purpose. The spherical sample with the diameter of 5 mm was successively obtained without decreasing the cooling rate. This result suggests the possibility of the net shaping of a small magnet from the melt.

Taketoshi Hibiya - One of the best experts on this subject based on the ideXlab platform.

  • in situ observation of metastable rare earth iron garnet formed at the melt substrate interface by Splat Quenching
    Journal of the American Ceramic Society, 2007
    Co-Authors: Kosuke Nagashio, Kazuhiko Kuribayashi, O Yamaguchi, Taketoshi Hibiya
    Abstract:

    The Nd substitution limit in the NdxSm3−xFe5O12 garnet can be metastably extended from x=0.375 up to x=2.0 by Splat Quenching combined with containerless processing. To understand the rapid solidification process at the melt/substrate interface, a droplet with NdxSm3−xFe5O12 composition (x=0.43) was dropped by free fall on a Si wafer having relatively high thermal conductivity. The sequence of dropping, impacting, spreading, and solidification of the droplet was monitored using an infrared high-speed video camera through the Si wafer from the bottom. When the droplet impinged on the Si wafer, an amorphous layer was formed at the initial impact. Then, the metastable garnet nucleated on it, resulting in the first recalescence. Subsequently, the second recalescence of the perovskite, which is stable above the peritectic temperature and identified as a high-temperature phase, was observed ∼3 ms later. This time lag may be ascribed to the considerably low growth rate of the metastable garnet and the difficulty of nucleation of the perovskite on the metastable garnet. This is the first time that the phase transition at the melt/substrate interface during rapid Quenching was observed in situ.

  • In Situ Observation of Metastable Rare‐Earth Iron Garnet Formed at the Melt/Substrate Interface by Splat Quenching
    Journal of the American Ceramic Society, 2007
    Co-Authors: Kosuke Nagashio, Kazuhiko Kuribayashi, O Yamaguchi, Taketoshi Hibiya
    Abstract:

    The Nd substitution limit in the NdxSm3−xFe5O12 garnet can be metastably extended from x=0.375 up to x=2.0 by Splat Quenching combined with containerless processing. To understand the rapid solidification process at the melt/substrate interface, a droplet with NdxSm3−xFe5O12 composition (x=0.43) was dropped by free fall on a Si wafer having relatively high thermal conductivity. The sequence of dropping, impacting, spreading, and solidification of the droplet was monitored using an infrared high-speed video camera through the Si wafer from the bottom. When the droplet impinged on the Si wafer, an amorphous layer was formed at the initial impact. Then, the metastable garnet nucleated on it, resulting in the first recalescence. Subsequently, the second recalescence of the perovskite, which is stable above the peritectic temperature and identified as a high-temperature phase, was observed ∼3 ms later. This time lag may be ascribed to the considerably low growth rate of the metastable garnet and the difficulty of nucleation of the perovskite on the metastable garnet. This is the first time that the phase transition at the melt/substrate interface during rapid Quenching was observed in situ.

  • formation of metastable rare earth iron garnet by Splat Quenching
    Journal of the American Ceramic Society, 2006
    Co-Authors: Kosuke Nagashio, O Yamaguchi, Taketoshi Hibiya, Kazuhiko Kuribayashi
    Abstract:

    The droplet with NdxSm3−xFe5O12 composition was undercooled in an aerodynamic levitator and Splat quenched by copper anvils in order to obtain a metastable garnet with a solubility limit larger than the phase equilibrium solubility limit, x=0.375, for the NdxSm3−xFe5O12 system. The peaks of the garnet were identified with the peaks of the perovskite by powder X-ray diffraction (XRD), although the peak intensity for the garnet decreased with increasing the Nd substitution from x=0.43 to 0.2, and finally disappeared at x=2.2. When the garnet was annealed at 1570 K for 24 h in air, it transformed into a mixture of perovskite and hematite, which indicates that the garnet obtained was the metastable phase. Moreover, the amorphous phase was found in the central part of all the samples even at x=2.2, which was confirmed by micro-focus XRD. The formation of the constituent phases in the as-quenched sample was discussed using a continuous cooling transformation diagram.

  • Formation of Metastable Rare‐Earth Iron Garnet by Splat Quenching
    Journal of the American Ceramic Society, 2006
    Co-Authors: Kosuke Nagashio, O Yamaguchi, Taketoshi Hibiya, Kazuhiko Kuribayashi
    Abstract:

    The droplet with NdxSm3−xFe5O12 composition was undercooled in an aerodynamic levitator and Splat quenched by copper anvils in order to obtain a metastable garnet with a solubility limit larger than the phase equilibrium solubility limit, x=0.375, for the NdxSm3−xFe5O12 system. The peaks of the garnet were identified with the peaks of the perovskite by powder X-ray diffraction (XRD), although the peak intensity for the garnet decreased with increasing the Nd substitution from x=0.43 to 0.2, and finally disappeared at x=2.2. When the garnet was annealed at 1570 K for 24 h in air, it transformed into a mixture of perovskite and hematite, which indicates that the garnet obtained was the metastable phase. Moreover, the amorphous phase was found in the central part of all the samples even at x=2.2, which was confirmed by micro-focus XRD. The formation of the constituent phases in the as-quenched sample was discussed using a continuous cooling transformation diagram.

Kosuke Nagashio - One of the best experts on this subject based on the ideXlab platform.

  • in situ observation of metastable rare earth iron garnet formed at the melt substrate interface by Splat Quenching
    Journal of the American Ceramic Society, 2007
    Co-Authors: Kosuke Nagashio, Kazuhiko Kuribayashi, O Yamaguchi, Taketoshi Hibiya
    Abstract:

    The Nd substitution limit in the NdxSm3−xFe5O12 garnet can be metastably extended from x=0.375 up to x=2.0 by Splat Quenching combined with containerless processing. To understand the rapid solidification process at the melt/substrate interface, a droplet with NdxSm3−xFe5O12 composition (x=0.43) was dropped by free fall on a Si wafer having relatively high thermal conductivity. The sequence of dropping, impacting, spreading, and solidification of the droplet was monitored using an infrared high-speed video camera through the Si wafer from the bottom. When the droplet impinged on the Si wafer, an amorphous layer was formed at the initial impact. Then, the metastable garnet nucleated on it, resulting in the first recalescence. Subsequently, the second recalescence of the perovskite, which is stable above the peritectic temperature and identified as a high-temperature phase, was observed ∼3 ms later. This time lag may be ascribed to the considerably low growth rate of the metastable garnet and the difficulty of nucleation of the perovskite on the metastable garnet. This is the first time that the phase transition at the melt/substrate interface during rapid Quenching was observed in situ.

  • In Situ Observation of Metastable Rare‐Earth Iron Garnet Formed at the Melt/Substrate Interface by Splat Quenching
    Journal of the American Ceramic Society, 2007
    Co-Authors: Kosuke Nagashio, Kazuhiko Kuribayashi, O Yamaguchi, Taketoshi Hibiya
    Abstract:

    The Nd substitution limit in the NdxSm3−xFe5O12 garnet can be metastably extended from x=0.375 up to x=2.0 by Splat Quenching combined with containerless processing. To understand the rapid solidification process at the melt/substrate interface, a droplet with NdxSm3−xFe5O12 composition (x=0.43) was dropped by free fall on a Si wafer having relatively high thermal conductivity. The sequence of dropping, impacting, spreading, and solidification of the droplet was monitored using an infrared high-speed video camera through the Si wafer from the bottom. When the droplet impinged on the Si wafer, an amorphous layer was formed at the initial impact. Then, the metastable garnet nucleated on it, resulting in the first recalescence. Subsequently, the second recalescence of the perovskite, which is stable above the peritectic temperature and identified as a high-temperature phase, was observed ∼3 ms later. This time lag may be ascribed to the considerably low growth rate of the metastable garnet and the difficulty of nucleation of the perovskite on the metastable garnet. This is the first time that the phase transition at the melt/substrate interface during rapid Quenching was observed in situ.

  • formation of metastable rare earth iron garnet by Splat Quenching
    Journal of the American Ceramic Society, 2006
    Co-Authors: Kosuke Nagashio, O Yamaguchi, Taketoshi Hibiya, Kazuhiko Kuribayashi
    Abstract:

    The droplet with NdxSm3−xFe5O12 composition was undercooled in an aerodynamic levitator and Splat quenched by copper anvils in order to obtain a metastable garnet with a solubility limit larger than the phase equilibrium solubility limit, x=0.375, for the NdxSm3−xFe5O12 system. The peaks of the garnet were identified with the peaks of the perovskite by powder X-ray diffraction (XRD), although the peak intensity for the garnet decreased with increasing the Nd substitution from x=0.43 to 0.2, and finally disappeared at x=2.2. When the garnet was annealed at 1570 K for 24 h in air, it transformed into a mixture of perovskite and hematite, which indicates that the garnet obtained was the metastable phase. Moreover, the amorphous phase was found in the central part of all the samples even at x=2.2, which was confirmed by micro-focus XRD. The formation of the constituent phases in the as-quenched sample was discussed using a continuous cooling transformation diagram.

  • Formation of Metastable Rare‐Earth Iron Garnet by Splat Quenching
    Journal of the American Ceramic Society, 2006
    Co-Authors: Kosuke Nagashio, O Yamaguchi, Taketoshi Hibiya, Kazuhiko Kuribayashi
    Abstract:

    The droplet with NdxSm3−xFe5O12 composition was undercooled in an aerodynamic levitator and Splat quenched by copper anvils in order to obtain a metastable garnet with a solubility limit larger than the phase equilibrium solubility limit, x=0.375, for the NdxSm3−xFe5O12 system. The peaks of the garnet were identified with the peaks of the perovskite by powder X-ray diffraction (XRD), although the peak intensity for the garnet decreased with increasing the Nd substitution from x=0.43 to 0.2, and finally disappeared at x=2.2. When the garnet was annealed at 1570 K for 24 h in air, it transformed into a mixture of perovskite and hematite, which indicates that the garnet obtained was the metastable phase. Moreover, the amorphous phase was found in the central part of all the samples even at x=2.2, which was confirmed by micro-focus XRD. The formation of the constituent phases in the as-quenched sample was discussed using a continuous cooling transformation diagram.

  • containerless solidification and net shaping by Splat Quenching of undercooled nd2fe14b melts
    Materials Transactions, 2003
    Co-Authors: Kosuke Nagashio, Mingjun Li, Kazuhiko Kuribayashi
    Abstract:

    High-speed optical temperature measurement and digital imaging elucidated the solidification behavior of undercooled Nd2Fe14B melt through containerless processing by an electromagnetic levitation method. The Fe phase solidified primarily from the melt. Subsequently, the remaining melt was undercooled below the peritectic temperature and the Nd2Fe14B phase surrounded the primary Fe dendrites, yielding the recalescence. The clear interface of the thermal field propagated and covered the entire sample. Detailed microstructural observation showed that the Nd2Fe14B phase surrounding the different Fe dendrites mutually came into contact with the several points. This suggested that many sites for nucleation of the Nd2Fe14B phase are not necessary for the successive growth of the Nd2Fe14B phase that was maintained by the spread of the Nd2Fe14B phase to the different primary Fe dendrites. This resulted in the macroscopic interface of the thermal field during recalescence. Moreover, the undercooled melt was dropped from the levitation coil and quenched by a pair of copper chill plates with moulds, the shape of which is a hemisphere cap, in order to obtain a small bulk sample for industrial purpose. The spherical sample with the diameter of 5 mm was successively obtained without decreasing the cooling rate. This result suggests the possibility of the net shaping of a small magnet from the melt.